Crystal morphology, melting behaviors and isothermal crystallization kinetics of SCF/PTT composites

Abstract Isothermal crystallization kinetics, subsequent melting behavior, and the crystal morphology of short carbon fiber and poly(trimethylene terephthalate) composites (SCF/PTT) were investigated by using differential scanning calorimetry (DSC) and polarized optical microscopy (POM). The crystal morphology of the composites isothermally crystallized at T_c = 205°C is predominantly banded spherulites observed under polarizing micrographs, while the pattern of banded spherulites changed from ring to serration as the SCF content added into the PTT. Moreover, nonbanded spherulites formed at T_c = 180°C. The commonly used Avrami equation was used to fit the primary stage of the isothermal crystallization. The Avrami exponents n are evaluated to be 1.6–2.0 for the neat PTT and 2.7–3.0 for SCF/PTT composites, and the SCF acting as nucleation agents in composites accelerates the crystallization rate with decreasing the half‐time of crystallization and the sample with SCF component of 2% has the fastest crystallization rate. The crystallization activation energy calculated from the Arrhenius formula suggests that the adding SCF component improved the crystallization ability of the PTT matrix greatly, and the sample with of 2% SCF component has the most crystallization ability. Subsequent melting scans of the isothermally crystallized composites all exhibited triple melting endotherms, in which the more the component of SCF, the lower temperature of the melting peak, indicating the less perfect crystallites formed in those composites. Furthermore, the melting peaks of the same sample are shifted to higher temperature with increasing T_c, suggesting the more perfect crystallites formed at higher T_c. POLYM. COMPOS., 2009. © 2008 Society of Plastics Engineers