journal article·2026-05-20Open access

Ultrasonic Post‐Treatment on Additively Manufactured Short and Continuous Carbon Fiber‐Reinforced Polylactic Acid

Wenzhe Song, Yaxing Song, Yifan Liu, Yiwei Chen, Jing‐Hua Zheng, Congze Fan, Zhijie Liu, Yuan Gao

Polymer Composites· Volume 47· Issue 10

Abstract

ABSTRACT To address the challenges of weak interfacial bonding, low surface accuracy, and insufficient crystallization of additively manufactured fiber reinforced composites, this study utilized a controlled variable approach to investigate ultrasonic post‐treatment effects on short carbon fiber‐reinforced polylactic acid (SCF/PLA) and continuous carbon fiber‐reinforced PLA (CCF/PLA) composites. The effects of ultrasonic pressure and treatment duration on material properties were comprehensively analyzed. Results indicate that optimized ultrasonic treatment markedly enhanced surface quality, minimized internal porosity, and improved mechanical properties in both SCF/PLA and CCF/PLA composites, with CCF/PLA exhibiting particularly notable enhancements. Under ultrasonic pressure of 2 kg/cm 2 and a treatment time of 0.6 s, tensile modulus, flexural modulus, and interlaminar shear strength of CCF/PLA composites increased by 43.6%, 50.8%, and 40.1%, respectively, compared to untreated samples. Ultrasonic post‐processing is anticipated to significantly contribute to the automation of reinforcement processes in additive manufacturing, facilitating broader industrial application.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Additive Manufacturing and 3D Printing Technologies · Natural Fiber Reinforced Composites · Fiber-reinforced polymer composites

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

College of Material Science and Technology Nanjing University of Aeronautics and Astronautics Nanjing China

College of Mechanical & Electrical Engineering Nanjing University of Aeronautics and Astronautics Nanjing China

Nanjing Changjiang Industrial Technology Research Institute Nanjing China

Aircraft Industry (Group) Corporation Chengdu China

Funding

National Key Research and Development Program of China

References (59)

Show source-provided references
1. 10.1016/j.compositesb.2024.11207810.1016/j.compositesb.2024.112078 ↗
2. 10.1016/j.cjmeam.2022.10001610.1016/j.cjmeam.2022.100016 ↗
3. 10.1186/s10033‐024‐01174‐710.1186/s10033‐024‐01174‐7 ↗
4. 10.1002/pc.2824510.1002/pc.28245 ↗
5. 10.1016/j.coco.2019.10.00410.1016/j.coco.2019.10.004 ↗
6. 10.1016/j.compositesa.2016.05.03210.1016/j.compositesa.2016.05.032 ↗
7. 10.1186/s10033‐024‐01054‐010.1186/s10033‐024‐01054‐0 ↗
8. 10.1016/j.coco.2020.10041310.1016/j.coco.2020.100413 ↗
9. 10.1016/j.jmapro.2015.11.00210.1016/j.jmapro.2015.11.002 ↗
10. 10.1016/j.compositesb.2018.04.05410.1016/j.compositesb.2018.04.054 ↗
11. 10.1016/j.ijbiomac.2023.12505010.1016/j.ijbiomac.2023.125050 ↗
12. 10.1177/0731684424129587110.1177/07316844241295871 ↗
13. 10.1186/s10033‐024‐01108‐310.1186/s10033‐024‐01108‐3 ↗
14. 10.1016/j.compositesb.2025.11221310.1016/j.compositesb.2025.112213 ↗
15. 10.1016/j.compstruct.2021.11497510.1016/j.compstruct.2021.114975 ↗
16. 10.1002/pc.2574410.1002/pc.25744 ↗
17. 10.1016/j.compositesb.2019.10714710.1016/j.compositesb.2019.107147 ↗
18. 10.1016/j.jmatprotec.2016.07.02510.1016/j.jmatprotec.2016.07.025 ↗
19. 10.1016/j.compositesa.2014.07.01010.1016/j.compositesa.2014.07.010 ↗
20. 10.1016/j.jmatprotec.2017.04.02710.1016/j.jmatprotec.2017.04.027 ↗
21. 10.1016/j.cjmeam.2023.10007610.1016/j.cjmeam.2023.100076 ↗
22. 10.1016/j.addma.2020.10163410.1016/j.addma.2020.101634 ↗
23. 10.1016/j.compositesa.2021.10657810.1016/j.compositesa.2021.106578 ↗
24. 10.1080/17452759.2023.225670710.1080/17452759.2023.2256707 ↗
25. 10.1016/j.matpr.2019.12.29010.1016/j.matpr.2019.12.290 ↗
26. 10.1016/j.compositesa.2018.10.03210.1016/j.compositesa.2018.10.032 ↗
27. 10.1016/j.compositesa.2023.10788710.1016/j.compositesa.2023.107887 ↗
28. 10.1016/j.compositesa.2022.10707410.1016/j.compositesa.2022.107074 ↗
29. 10.1016/j.compositesa.2019.10557410.1016/j.compositesa.2019.105574 ↗
30. 10.1016/j.addma.2016.11.00810.1016/j.addma.2016.11.008 ↗
31. 10.1016/j.compositesa.2019.03.02010.1016/j.compositesa.2019.03.020 ↗
32. 10.1016/j.jmapro.2021.11.02510.1016/j.jmapro.2021.11.025 ↗
33. 10.1016/j.addma.2019.10092610.1016/j.addma.2019.100926 ↗
34. 10.3390/polym1102031510.3390/polym11020315 ↗
35. 10.3390/polym1405090410.3390/polym14050904 ↗
36. 10.1016/j.tws.2024.11237410.1016/j.tws.2024.112374 ↗
37. 10.3390/polym1317286010.3390/polym13172860 ↗
38. 10.1016/j.coco.2023.10155110.1016/j.coco.2023.101551 ↗
39. 10.1016/j.addma.2022.10260410.1016/j.addma.2022.102604 ↗
40. 10.1002/pen.76023130710.1002/pen.760231307 ↗
41. 10.3390/polym1402030110.3390/polym14020301 ↗
42. 10.1016/j.ultsonch.2009.05.00510.1016/j.ultsonch.2009.05.005 ↗
43. 10.1016/j.polymer.2023.12594310.1016/j.polymer.2023.125943 ↗
44. 10.3390/polym1620286310.3390/polym16202863 ↗
45. 10.1515/rams‐2023‐013710.1515/rams‐2023‐0137 ↗
46. 10.3390/ma1317385010.3390/ma13173850 ↗
47. 10.1080/20550340.2017.134112510.1080/20550340.2017.1341125 ↗
48. 10.1016/j.addma.2019.10092210.1016/j.addma.2019.100922 ↗
49. 10.1016/j.mtcomm.2020.10136510.1016/j.mtcomm.2020.101365 ↗
50. 10.1016/j.matpr.2022.02.14210.1016/j.matpr.2022.02.142 ↗
51. 10.1016/j.heliyon.2024.e3228210.1016/j.heliyon.2024.e32282 ↗
52. 10.1007/s12008‐022‐01082‐x10.1007/s12008‐022‐01082‐x ↗
53. 10.3390/jmmp806025210.3390/jmmp8060252 ↗
54. 10.1038/srep2305810.1038/srep23058 ↗
55. 10.1016/j.jcomc.2021.10011210.1016/j.jcomc.2021.100112 ↗
56. 10.1016/j.compositesa.2022.10716210.1016/j.compositesa.2022.107162 ↗
57. 10.1007/s10853‐017‐1624‐210.1007/s10853‐017‐1624‐2 ↗
58. 10.1016/j.compositesb.2021.10927710.1016/j.compositesb.2021.109277 ↗
59. 10.1007/s00170‐021‐06723‐110.1007/s00170‐021‐06723‐1 ↗