journal article·2026-07-22

Nanoengineering Interfacial Reconstruction in Cu 2 O@SiO 2 Catalysts to Tune C–C Coupling and Deep Hydrogenation in CO 2 Electroreduction

Wancai Shi, Song Hong, Yuxin Chen, Xueying Li, Xinyi Tan, Baochang Sun, Alex W. Robertson, Javier García-Martínez, Zhenyu Sun

ACS Applied Materials & Interfaces· Volume 18· Issue 28
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Abstract

Electrochemical CO 2 reduction offers a promising route for converting CO 2 into value-added chemicals and fuels; however, switching selectivity between C 2+ and CH 4 pathways by controlling interfacial reconstruction remains challenging. Herein, we report a simple and effective interface engineering strategy to address this issue. By tuning the thickness of the silica shell on Cu 2 O catalysts, the reaction pathway can be steered toward either C 2+ products or CH 4 . Two distinct core–shell catalysts, Cu 2 O@tn-SiO 2 (with a thin silica shell) and Cu 2 O@tk-SiO 2 (with a thick silica shell), were synthesized using a wet-chemical method with controlled ammonia addition. For Cu 2 O@tn-SiO 2, the thin SiO 2 shell facilitates the formation of a Cu/Cu 2 O/SiO 2 three-phase interface upon pre-reduction, favoring asymmetric coupling of *CO and *CHO intermediates and enabling C 2+ production, with a maximum C 2+ current density of −675.1 mA cm –2 and a faradaic efficiency (FE) of 80.9%. In contrast, the thick SiO 2 shell in Cu 2 O@tk-SiO 2 stabilizes the Cu 2 O/SiO 2 interface, suppresses extensive reconstruction, and modulates the local availability and transfer of hydrogen species through Si–O–H containing interfacial sites, thereby favoring selective hydrogenation of *CHO toward CH 4 with a peak partial current density of −464.4 mA cm –2 and an FE of 61.9%. Mechanistic studies support that the silica shell enhances structural stability, regulates intermediate adsorption, and tunes the interfacial hydrogen/water environment, collectively contributing to the observed switch in reaction pathway. This work provides a straightforward and effective strategy for designing copper-based catalysts with tunable product selectivity for practical CO 2 electroreduction.
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Research context

OpenAlex topics: CO2 Reduction Techniques and Catalysts · Catalysts for Methane Reforming · Ammonia Synthesis and Nitrogen Reduction

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

State Key Laboratory of Organic−Inorganic Composites, Research Center of the Ministry of Education for High Gravity Engineering and Technology

Beijing University of Chemical Technology

School of Materials Science and Engineering

Beijing Institute of Technology, Beijing Key Laboratory of Environmental Science and Engineering

Department of Physics

University of Warwick

Molecular Nanotechnology Lab, Department of Inorganic Chemistry, University of Alicante, Carretera San Vicente s/n, Alicante E-03690, Spain

School of Chemistry and Chemical Engineering/State Key Laboratory Incubation Base for Green Processing of Chemical Engineering

Shihezi University

Funding

Generalitat Valenciana · European Regional Development Fund · Ministerio de Ciencia, Tecnolog?a e Innovaci?n · National Natural Science Foundation of China

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