journal article·2026-07-01Open access

Influence of Alloy and Alloy Composition on Dendrite Formation and Electrochemical Performance in Aluminum Metal Batteries

Nattha Chaiyapo, Pornjira Phuenhinlad, Panya Thanwisai, Apishok Tangtrakarn, Wanida Pongsaksawad, Orapa Tamwattana, Viyada Harnchana, Pawinee Klangtakai, Jayaraman Theerthagiri, Myong Yong Choi, Wanwisa Limphirat, Nonglak Meethong

Abstract

Interfacial instability and sluggish kinetics of high-purity aluminum (Al) anodes remain major bottlenecks for rechargeable nonaqueous aluminum-ion batteries (AIBs) to achieve high electrochemical performance. This study systematically evaluates the effects of alloying compositions on dendrite formation in commercial AA1235, AA3003, and AA8006 Al alloys as scalable, high-performance and low-cost anodes in chloroaluminate-based electrolyte AIBs. Comprehensive results demonstrate that the commercial Al alloys achieve superior cycling stability over pure Al metal benefited by leveraging a balanced intermetallic distribution that promotes uniform Al plating and suppresses vertical dendrite propagation. In contrast, high-purity Al exhibits limited long-life cycles due to its inhomogeneous native oxides. Our findings reveal that tailored commercial alloys can outperform their high-purity materials, offering a strategic pathway for durable and cost-effective energy storage based on multivalent metal-ion chemistries.
Source: openalex_inverted_index · Quality: baseline

Research context

OpenAlex topics: Molten salt chemistry and electrochemical processes · Ammonia Synthesis and Nitrogen Reduction · Advanced Battery Materials and Technologies

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Department of Physics, Faculty of Science

Khon Kaen University

Department of Mechanical and Materials Engineering

Worcester Polytechnic Institute

Institute of Nanomaterials Research and Innovation for Energy (IN-RIE)

National Metal and Materials Technology Center (MTEC), National Sciences and Technology Development Agency (NSTDA), 111 Thailand Science Park, Paholyothin Road, Klong 1, Klong Luang, Pathumthani 12120, Thailand

Core-Facility Center for Photochemistry & Nanomaterials, Department of Chemistry (BK21 FOUR), Research Institute of Natural Sciences

Gyeongsang National University

Synchrotron Light Research Institute (Public Organization)

Department of Chemical Engineering, Faculty of Engineering

Chulalongkorn University

Funding

Khon Kaen University · National Research Foundation of Korea · National Research Council of Thailand · Korea Basic Science Institute

References (44)

Show source-provided references
1. 10.1038/nature1434010.1038/nature14340 ↗
2. 10.1002/adma.20160135710.1002/adma.201601357 ↗
3. 10.1002/smll.20220136210.1002/smll.202201362 ↗
4. 10.1016/j.jallcom.2025.18242410.1016/j.jallcom.2025.182424 ↗
5. 10.1021/acsaem.0c0095710.1021/acsaem.0c00957 ↗
6. 10.1149/MA2020-02593006mtgabs10.1149/MA2020-02593006mtgabs ↗
7. 10.1021/acs.jpcc.7b0756210.1021/acs.jpcc.7b07562 ↗
8. 10.1016/j.elecom.2020.10672010.1016/j.elecom.2020.106720 ↗
9. 10.1016/j.molliq.2020.11448210.1016/j.molliq.2020.114482 ↗
10. 10.1016/j.jpowsour.2020.22784310.1016/j.jpowsour.2020.227843 ↗
11. 10.2298/JMMB0302043K10.2298/JMMB0302043K ↗
12. 10.1021/acs.jpcc.1c0241510.1021/acs.jpcc.1c02415 ↗
13. 10.1016/j.carbon.2022.01.06310.1016/j.carbon.2022.01.063 ↗
14. 10.1002/admi.20250028910.1002/admi.202500289 ↗
15. 10.3390/mi1506074610.3390/mi15060746 ↗
16. 10.3390/electrochem202001310.3390/electrochem2020013 ↗
17. 10.1016/B978-0-323-90410-0.00013-110.1016/B978-0-323-90410-0.00013-1 ↗
18. 10.20517/microstructures.2024.2710.20517/microstructures.2024.27 ↗
19. 10.1039/D4IM00031E10.1039/D4IM00031E ↗
20. 10.3389/fchem.2022.101489310.3389/fchem.2022.1014893 ↗
21. 10.1021/acsami.4c1816810.1021/acsami.4c18168 ↗
22. 10.3390/ma1603093310.3390/ma16030933 ↗
23. 10.1016/j.jpowsour.2022.23106610.1016/j.jpowsour.2022.231066 ↗
24. 10.1149/1.186998410.1149/1.1869984 ↗
25. 10.1016/j.jallcom.2021.16303810.1016/j.jallcom.2021.163038 ↗
26. 10.1016/j.electacta.2006.12.07210.1016/j.electacta.2006.12.072 ↗
27. Ten C. J. A. · 201210.2172/1055242 ↗
28. 10.1016/j.xcrp.2023.10145210.1016/j.xcrp.2023.101452 ↗
29. 10.1039/D2SC04035B10.1039/D2SC04035B ↗
30. 10.1149/2.1011409jes10.1149/2.1011409jes ↗
31. 10.1039/D5EE00075K10.1039/D5EE00075K ↗
32. 10.1039/D4RA06070A10.1039/D4RA06070A ↗
33. 10.1149/1.282989710.1149/1.2829897 ↗
34. 10.1002/sia.302610.1002/sia.3026 ↗
35. 10.3390/ma1706127910.3390/ma17061279 ↗
36. 10.5599/jese.137310.5599/jese.1373 ↗
37. 10.1016/j.corsci.2010.05.01110.1016/j.corsci.2010.05.011 ↗
38. 10.1038/s41529-026-00767-y10.1038/s41529-026-00767-y ↗
39. 10.1149/1.139163710.1149/1.1391637 ↗
40. 10.5006/437710.5006/4377 ↗
41. 10.1149/2.1441707jes10.1149/2.1441707jes ↗
42. 10.1016/j.ensm.2023.10305710.1016/j.ensm.2023.103057 ↗
43. 10.1016/j.cej.2024.15430310.1016/j.cej.2024.154303 ↗
44. 10.1016/j.joule.2021.03.02410.1016/j.joule.2021.03.024 ↗