In Situ Small-Angle Neutron Scattering Analysis of Water Evaporation from Porous Exhaust-Gas-Catalyst Supports

Porous media as catalyst supports are key to developing automotive exhaust purification systems. In particular, the water content of these porous media is attracting research attention because catalyst supports containing condensed water vapor at the early stage of cold start require a longer warm-up period. In this regard, water isotherms and evaporation in porous Al2O3 were investigated in this study using in situ small-angle neutron scattering (SANS) experiments. Unlike conventional evaluation methods, such as weighing and X-ray tomography, SANS distinguishes water in the primary and secondary pores using a contrast-matching method. Time-resolved measurements showed that water started to evaporate from the secondary pores in tens of seconds and subsequently from the primary pores in a hundred seconds. Exhaustive experiments conducted using nine alumina-based samples revealed that the drying rate depended on the secondary pore size of the porous Al2O3. The proposed approach can enable the evaluation of controlling factors to additionally optimize the performance of automotive exhaust gas catalysts, especially during cold start.