Bulk Nanoencapsulation of Phase Change Materials (PCMs) via Spontaneous Spreading of a UV-Curable Prepolymer

Phase change materials (PCMs) have received considerable attention for various latent heat storage systems for efficient thermal energy utilization. Herein, a facile and fast method for the bulk nanoencapsulation of organic PCMs is proposed, based on the thermodynamically spontaneous spreading phenomenon of three immiscible liquid phases. In this approach, a complete engulfing of PCM nanodroplets (core phase) by immiscible prepolymer droplets (coating phase), both of which are bulk-dispersed in another immiscible medium (continuous phase), is thermodynamically driven by the relation between the surface energies of the core, coating, and continuous phases. To demonstrate the proposed method, melted n-docosane (PCM, core phase) nanodroplets are completely engulfed within a couple of minutes by immiscible polyethylene glycol diacrylate (PEGDA, coating phase) in an aqueous poly(vinyl alcohol) solution (continuous phase), and the PEGDA layer quickly cross-linked upon UV irradiation to form a rigid shell protecting the PCM core. As-produced PCM nanocapsules display promising heat storage and release performances as well as high durability in repeated heating–cooling cycles in both dry and wet states. The proposed process may serve as a useful platform for bulk production of PCM nanocapsules with various core and shell compositions in a facile, fast, and scalable way.