Effect of Iron Concentration on the Growth of Carbon Nanotubes on Clay Surface

The successful growth of carbon nanotubes (CNTs) on montmorillonite (MMT) precursors treated with different concentrations of ferric nitrate at 50 °C (MMT(Fe)-50) and 100 °C (MMT(Fe)-100) was achieved via the in situ chemical vapor deposition (CVD) of acetylene. The as-obtained MMT-CNTs composites were characterized using X-ray diffraction, inductively coupled plasma emission spectrometry, scanning electron microscopy, and transmission electron microscopy. All Fe(3+) ions were intercalated into the MMT interlayers at either 50 or 100 °C in the case of [Fe(3+)]/[clay] = 1. However, the iron content in MMT(Fe)-100 increased rapidly with the amount of ferric nitrate added, whereas the iron content in MMT(Fe)-50 did not exhibit significant changes. On the other hand, the physical and chemical adsorption of Fe(3+) onto the MMT surface was believed to be responsible for the great diversity of iron contents in MMT(Fe)-50 and MMT(Fe)-100 at the same [Fe(3+)]/[clay] ratios. Moreover, the CNT yield showed variation similar to the iron content because the CNTs yield depends primarily on the amount of catalyst available. The CNTs embedded onto MMT(Fe)-100 exhibited narrower diameter distributions than those on the MMT(Fe)-50 precursors, with more CNTs with diameters less than 50 nm on the former. It is suggested that a porous structure with many pores formed by iron species and MMT laminas is related to the morphology and structure of CNTs embedded on the surface of MMT.