Surprising High Hydrophobicity of Polymer Networks from Hydrophilic Components

We report a simple and inexpensive method of fabricating highly hydrophobic novel materials based on interpenetrating networks of polyamide and poly(ethyl cyanoacrylate) hydrophilic components. The process is a single-step solution casting from a common solvent, formic acid, of polyamide and ethyl cyanoacrylate monomers. After casting and subsequent solvent evaporation, the in situ polymerization of ethyl cyanoacrylate monomer forms polyamide-poly(ethyl cyanoacrylate) interpenetrating network films. The interpenetrating networks demonstrate remarkable waterproof properties allowing wettability control by modulating the concentration of the components. In contrast, pure polyamide and poly(ethyl cyanoacrylate) films obtained from formic acid solutions are highly hygroscopic and hydrophilic, respectively. The polymerization of ethyl cyanoacrylate in the presence of polyamide promotes molecular interactions between the components, which reduce the available hydrophilic moieties and render the final material hydrophobic. The wettability, morphology, and thermo-physical properties of the polymeric coatings were characterized. The materials developed in this work take advantage of the properties of both polymers in a single blend and above all, due to their hydrophobic nature and minimal water uptake, can extend the application range of the individual polymers where water repellency is required.