journal article·2025-10-08

Interfacial-Engineered Sub-Crystalline Silica Aerogels with Extreme Thermal Anisotropy for Ultrahigh-Energy Laser Protection

Huihuang Ma, Yikun Liu, Jianfei Gao, Qunfang Lin, Chuanjie Fan, Xiaodong Zhou, Liangshun Zhang

ACS Applied Materials & Interfaces· Volume 17· Issue 40
Publisher page

Abstract

While silica aerogels have emerged as promising thermal management materials, their practical applications under extreme conditions such as ultrahigh-energy laser irradiation or thermal shocks exceeding 2000 °C are fundamentally limited by catastrophic thermal insulation failure and mechanical instability. Herein, we report a breakthrough multiphase subcrystalline silica aerogel (MSC-SA) architecture engineered through interfacial-induced crystallization with quartz fibers. By implementing a "inter-layered insulation/in-plane conduction" design paradigm, the MSC-SAs can achieve a feature of extreme thermal anisotropy─combining unprecedented axial insulation with ultraefficient radial heat dissipation. This unique thermal management strategy enables the simultaneous achievement of record-high laser damage resistance with a threshold of 3.0 × 104 W·cm-2 and protection duration exceeding 5 min, exceptional thermal stability of an ultralow thermal expansion coefficient of 1.0 × 10-6 °C1- at 1200 °C, and remarkable mechanical robustness evidenced by interfacial shear strength of 43.7 MPa and compressive strength of 32.0 MPa at 95% strain. Our proposed MSC-SAs are ideal for thermal superinsulation materials capable of withstanding extreme environments, particularly in advanced defense applications against high-energy laser threats.
Source: europepmc · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: Aerogels and thermal insulation · Thermal Radiation and Cooling Technologies · Glass properties and applications

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Key Laboratory of Specially Functional Polymeric Materials and Related Technology (Ministry of Education), Shanghai Key Laboratory of Multiphase Materials Chemical Engineering, School of Chemical Engineering

East China University of Science and Technology

School of Chemistry and Chemical Engineering

Henan University of Technology

Shanghai Key Laboratory of Advanced Polymeric Materials, School of Materials Science and Engineering

Shanghai Engineering Research Center of Hierarchical Nanomaterials

Funding

National Natural Science Foundation of China

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