Polyaniline-Coated Na₃V₂(PO₄)₂F₃ Cathode Enables Fast Sodium Ion Diffusion and Structural Stability in Rechargeable Batteries

Na 3 V 2 (PO 4 ) 2 F 3 (NVPF), a typical sodium superionic conductor (NASICON) type structure, has attracted much interest as a potential positive electrode in sodium-ion battery. However, the inherently poor electronic conductivity of phosphates compromises the electrochemical properties of this material. Here, we develop a general strategy to improve the electrochemical performance by preparing a new composite material “polyaniline (PANI)@NVPF” using a Pickering emulsion method. The X-ray diffraction and Raman results indicated a successful PANI coating without affecting the NASICON-type structure of NVPF, and they enhanced the interfacial bonding between the two components. Also, thermogravimetric analysis and scanning electron microscopy analyses revealed that the PANI content influenced the thermal stability and morphology of the nanocomposites. As a result, the sodium test cells exhibited multielectron reactions and a better rate performance for PANI@NVPF nanocomposites as compared to NVPF. Specifically, 2%PANI@NVPF maintained 70% of its initial capacity at 5C. Ex-situ electron paramagnetic resonance revealed the existence of mixed valence states of vanadium (V 4+ /V 3+ ) in both discharge and charge processes. Consequently, the successful PANI coating into the sodium superionic conductor framework improved the sodium diffusion channels with a measurable increase of diffusion coefficients with cycling (ca. 3.25 × 10 –11 cm 2 s –1 ). Therefore, PANI@NVPF nanocomposites are promising cathode candidates for high-rate sodium-ion battery applications.