Biomimetic Tremelliform Ultrathin MnO₂/CuO Nanosheets on Kaolinite Driving Superior Catalytic Oxidation: An Example of CO

Highly efficient three-dimensional (3D) kaolinite/MnO2–CuO (KM@CuO–NO3) catalysts were synthesized by a mild biomimetic strategy. Kaolinite flakes were uniformly wrapped by ultrathin tremelliform MnO2 nanosheets with thicknesses of around 1.0–1.5 nm. Si–O and Al–O groups in kaolinite hosted MnO2 nanosheets to generate a robust composite structure. The ultrathin MnO2 lamellar structure exhibited excellent stability even after calcination above 350 °C. Kaolinite/MnO2 exhibited abundant edges, sharp corners, and interconnected diffusion channels, which are superior to the common stacked structure. Open channels guaranteed fast transportation and migration of CO and O2 during CO oxidation. The synthesized KM@CuO–NO3 achieved a 90% CO conversion efficiency at a relatively low temperature (110 °C). Furthermore, the abundant oxygen vacancies on KM@CuO-NO3 assisted the adsorption and activation of oxygen species and thus enhanced the oxygen mobility and reactivity in the catalytic process. The mechanism results suggest that CuO introduced to the catalyst not only acted as CO active sites but also weakened the Mn–O bond, subsequently improved the mobilities of the oxygen species, which was found to contribute to its high activity for CO oxidation. This study provides new conceptual insights into rationally regulating structural assembly between transition metal oxides and natural minerals for high-performance catalysis reactions.