Efficient Mechanical Stress Transfer in Multilayer Graphene with a Ladder-like Architecture

We report that few graphene flakes embedded into polymer matrices can be mechanically stretched to relatively large deformation (>1%) in an efficient way by adopting a particular ladder-like morphology consisting of consecutive mono-, bi-, tri-, and four-layer graphene units. In this type of flake architecture, all of the layers adhere to the surrounding polymer inducing similar deformation on the individual graphene layers, preventing interlayer sliding and optimizing the strain transfer efficiency. We have exploited Raman spectroscopy to quantify this effect from a mechanical standpoint. The finite element method and molecular dynamics simulations have been used to interpret the above experimental findings. The results suggest that a step pyramid-like architecture of a flake can be ideal for efficient loading of layered materials embedded into a polymer and that there are two prevailing mechanisms that govern axial stress transfer, namely, interfacial shear transfer and axial transmission through the ends. This concept can be easily applied to other two-dimensional materials and related van der Waals heterostructures fabricated either by mechanical exfoliation or chemical vapor deposition by appropriate patterning. This work opens new perspectives in numerous applications, including high volume fraction composites, flexible electronics, and straintronic devices.