Amorphous Alumina Film Robust under Cyclic Deformation: a Highly Impermeable and a Highly Flexible Encapsulation Material

The lack of highly impermeable and highly flexible encapsulation materials is slowing the development of flexible organic solar cells. Here, a transparent and low-temperature synthetic alumina single layer is suggested as a highly impermeable and a highly flexible encapsulation material for organic solar cells. While the water vapor transmission rate (WVTR) is maintained up to 100,000 bending cycles for a 25 mm bending radius (corresponding to 8.1% of the elastic deformation limit), as measured by in situ tensile testing with free-standing 50 nm-thick alumina films, the WVTR degraded gradually depending on the bending radius and bending cycles for bending radii less than 25 mm. The degradation of the WVTR in cyclic deformation within the elastic deformation limit is investigated, and it is found to be due to the formation of pinholes by a bond-switching mechanism. Also, encapsulated organic solar cells with alumina films are found to maintain 80% of initial efficiency for 2 weeks even after cyclic bending with a 4 mm bending radius.