Honeycomb ZrCo Intermetallic for High Performance Hydrogen and Hydrogen Isotope Storage

Hydrogen isotope storage materials are of great significance for controlled nuclear fusion, which is promising to provide unlimited clean and dense energy. Conventional storage materials of micrometer-sized polycrystalline ZrCo alloys prepared by the smelting method suffer from slow kinetics, pulverization, disproportionation, and poor cycling stability. Here, we synthesize a honeycomb-structured ZrCo composed of highly crystalline submicrometer ZrCo units using electrospray deposition and magnesiothermic reduction. Compared with conventional ones, honeycomb ZrCo does not require activation and exhibits more than 1 order of magnitude increase in kinetic property. Owing to low defects and low stress, the anti-disproportionation ability and cycling stability of honeycomb ZrCo are also obviously higher than those of conventional ZrCo. Moreover, the interfacial stress (due to hydrogenation/dehydrogenation) as a function of particle radius is established, quantitatively elucidating that small-sized ZrCo reduces stress and pulverization. This study points out a direction for the structural design of ZrCo alloy with high-performance hydrogen isotope storage.