Enhanced Thermoelectric Performance in the Ba_0.3Co₄Sb₁₂/InSb Nanocomposite Originating from the Minimum Possible Lattice Thermal Conductivity

The thermoelectric efficiency of skutterudite materials can be improved by lowering the lattice thermal conductivity via the uniform dispersion of a nanosized second phase in the matrix of filled Co4Sb12. In this work, nanocomposites of Ba0.3Co4Sb12 and InSb were synthesized using ball-milling and spark plasma sintering. The thermoelectric transport properties were studied from 4.2 to 773 K. The InSb nanoparticles of ∼20 nm were found to be dispersed in the Ba0.3Co4Sb12 grains with a few larger grains of about 10 μm due to the agglomeration of the InSb nanoparticles. The +2 oxidation state of Ba in Co4Sb12 resulted in a low electrical resistivity, ρ, value of the matrix. The enhancement of the Seebeck coefficient, S, and the electrical resistivity values of Ba0.3Co4Sb12 with the addition of InSb can be credited to the energy-filtering effect of electrons with low energy at the interfaces. The power factor of the composites could not be enhanced compared to the matrix because of the very high ρ value. A minimum possible lattice thermal conductivity (0.45 W/m·K at 773 K) was achieved due to the combined effect of rattling of Ba atoms in the voids and enhanced phonon scattering at the interfaces induced by nanosized InSb particles. As a result, the (InSb)0.15 + Ba0.3Co4Sb12 composite exhibited improved thermoelectric properties with the highest zT of 1.4 at 773 K and improved mechanical properties with a higher hardness, higher Young’s modulus, and lower brittleness.