Permeable Weldable Elastic Fiber Conductors for Wearable Electronics

Elastic fiber conductors are advantageous for applications in wearable electronics due to their small size, light weight, and excellent integration ability. Here, we report the fabrication of elastic fiber conductors with a three-dimensional (3D) porous structure using electrospun thermoplastic elastomer (TPE) microfibers and silver nanoparticles (AgNPs) as the building blocks. With the 3D porous structure, such a fiber is highly permeable to gases and liquids. As such, the performance of the fiber in many applications of wearable electronics (especially wearable sensors and detectors) can be improved significantly. Benefitting from the excellent processability of TPE and dispersibility of AgNPs, the fiber is highly compatible with thermal and solvent welding. In addition, the fiber also possesses super stretchability, high conductivity, and robust endurance to deformation. As a proof-of-concept application, we demonstrate that a rope-shaped capacitor made by plying one pair of such fibers can detect the volume change of artificial sweat with 17-times higher sensitivity than the capacitor using nonporous fibers as electrodes. We further demonstrate that, by integrating two groups of perpendicularly arranged fibers into a monolithic porous mat, sensitive matrix-addressed monitoring of artificial sweat can be realized.