Three-Dimensional Nanoporous Cellulose Gels as a Flexible Reinforcement Matrix for Polymer Nanocomposites

With the world's focus on utilization of sustainable natural resources, the conversion of wood and plant fibers into cellulose nanowhiskers/nanofibers is essential for application of cellulose in polymer nanocomposites. Here, we present a novel fabrication method of polymer nanocomposites by in-situ polymerization of monomers in three-dimensionally nanoporous cellulose gels (NCG) prepared from aqueous alkali hydroxide/urea solution. The NCG have interconnected nanofibrillar cellulose network structure, resulting in high mechanical strength and size stability. Polymerization of the monomer gave P(MMA/BMA)/NCG, P(MMA/BA)/NCG nanocomposites with a volume fraction of NCG ranging from 15% to 78%. SEM, TEM, and XRD analyses show that the NCG are finely distributed and preserved well in the nanocomposites after polymerization. DMA analysis demonstrates a significant improvement in tensile storage modulus E' above the glass transition temperature; for instance, at 95 °C, E' is increased by over 4 orders of magnitude from 0.03 MPa of the P(MMA/BMA) up to 350 MPa of nanocomposites containing 15% v/v NCG. This reinforcement effect can be explained by the percolation model. The nanocomposites also show remarkable improvement in solvent resistance (swelling ratio of 1.3-2.2 in chloroform, acetone, and toluene), thermal stability (do not melt or decompose up to 300 °C), and low coefficients of thermal expansion (in-plane CTE of 15 ppm·K(-1)). These nanocomposites will have great promising applications in flexible display, packing, biomedical implants, and many others.