Addressing Challenges and Scalability in the Synthesis of Thin Uniform Metal Shells on Large Metal Nanoparticle Cores: Case Study of Ag–Pt Core–Shell Nanocubes

Bimetallic nanoparticles in which a metal is coated with an ultrathin (∼1 nm) layer of a second metal are often desired for their unique chemical and physical properties. Current synthesis methods for producing such core-shell nanostructures often require incremental addition of a shell metal precursor which is rapidly reduced onto metal cores. A major shortcoming of this approach is that it necessitates precise concentrations of chemical reagents, making it difficult to perform at large scales. To address this issue, we considered an approach whereby the reduction of the shell metal precursor was controlled through in situ chemical modification of the precursor. We used this approach to develop a highly scalable synthesis for coating atomic layers of Pt onto Ag nanocubes. We show that Ag-Pt core-shell nanostructures are synthesized in high yields and that these structures effectively combine the optical properties of the plasmonic Ag nanocube core with the surface properties of the thin Pt shell. Additionally, we demonstrate the scalability of the synthesis by performing a 10 times scale-up.