Use of Plasma Polymerization to Improve Adhesion Strength in Carbon Fiber Composites Cured by Electron Beam

Maleic anhydride plasma polymer was deposited at the surface of carbon fibers and functionalized with vinyl and thiol groups to improve its adhesion strength with an acrylate matrix cured by an electron beam. A characterization of the fiber surface properties was done before and after coating (topography, surface chemistry, and surface energy). Sharp improvements of the interfacial shear strength (+ 120%), measured by a micromechanical test derived from the pull-out test, were obtained and, to the best of our knowledge, never reported before. The values were close to the ones obtained with a thermal cure. The comparison of this approach with other types of surface treatments (oxidation, grafting of coupling agents) enabled the establishment of a general strategy for the improvement of the interfacial adhesion in carbon fiber composites cured by an electron beam and potentially the improvement of their mechanical properties. This strategy is based on a high surface density of functionalities that are generating covalent bonding during the polymerization of the matrix and on the insertion of a polymer layer strongly attached to the fiber surface and acting as a buffer between the fiber surface and the matrix to counteract the generation of stress in the interphase.