journal article·2025-02-05Open access

Biomimetic 3D Prototyping of Hierarchically Porous Multilayered Membranes for Enhanced Oil–Water Filtration

Abhishek Saji Kumar, Rayane Akoumeh, Arunachalam Ramanathan, JaeWoo Park, Varunkumar Thippanna, Dhanush Patil, Yuxiang Zhu, Dharneedar Ravichandran, Sri Vaishnavi Thummalapalli, M. Taylor Sobczak, Lindsay Bick Chambers, Taylor G. Theobald, Churan Yu, Chao Sui, Libin Yang, Deepalekshmi Ponnamma, Mohammad K. Hassan, Maryam Al-Ejji, Sui Yang, Kenan Song

Abstract

This study introduces a biomimetic approach to 3D printing multilayered hierarchical porous membranes (MHMs) using Direct Ink Writing (DIW) technology. Fabricated through a fast layer-by-layer printing process with varying concentrations of pore-forming agents, the produced MHMs mimic the hierarchical pore structure and filtration capabilities of natural soil systems. As a result, the 3D-printed MHMs achieved an impressive oil rejection rate of 99.02% and demonstrated exceptional reusability, maintaining a flux recovery ratio of 99.48% even after hours of continuous filtration. Moreover, the 3D-printed MHMs exhibit superior hierarchical porous architecture and mechanical integrity compared to traditional flat sheet single-layered membranes. This study presents a significant advancement for scalable 3D printing of customized multilayer membranes with tailored porosity and high-performance filtration properties. The simplicity, versatility, and cost-effectiveness of the presented manufacturing method offer a pathway for advanced design and on-demand membrane production.
Source: openalex_inverted_index · Quality: baseline

Research context

OpenAlex topics: Surface Modification and Superhydrophobicity · Membrane Separation Technologies · Electrospun Nanofibers in Biomedical Applications

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Materials Science and Engineering, School for Engineering of Matter, Transport and Energy (SEMTE), Ira A. Fulton Schools of Engineering

Arizona State University (ASU)

Center for Advanced Materials

Qatar University

Mechanical Engineering, College of Engineering, University of Georgia, 302 E. Campus Rd, Athens, Georgia 30602, United States

School of Manufacturing Systems and Networks (MSN), Ira A. Fulton Schools of Engineering

Department of Mechanical Engineering

University of California

Center for Molecular Design and Biomimetics at the Biodesign Institute

Arizona State University

Associate Professor of Mechanical Engineering, College of Engineering, University of Georgia (UGA), 302 E. Campus Rd., Athens 30602, United States

Adjunct professor at the School of Manufacturing Systems and Networks (MSN), Ira A. Fulton Schools of Engineering

Funding

Qatar National Research Fund · Arizona Biomedical Research Center

References (84)

Show source-provided references
1. 10.1016/j.chemosphere.2023.13779110.1016/j.chemosphere.2023.137791 ↗
2. 10.1016/j.nanoen.2023.10835110.1016/j.nanoen.2023.108351 ↗
3. 10.1016/j.cej.2019.12381610.1016/j.cej.2019.123816 ↗
4. 10.1038/s41598-024-71437-910.1038/s41598-024-71437-9 ↗
5. 10.1038/s41578-023-00607-410.1038/s41578-023-00607-4 ↗
6. 10.5539/enrr.v8n2p14410.5539/enrr.v8n2p144 ↗
7. 10.1038/s41893-022-01037-w10.1038/s41893-022-01037-w ↗
8. 10.1016/j.gloenvcha.2012.10.01810.1016/j.gloenvcha.2012.10.018 ↗
9. 10.1021/es802577510.1021/es8025775 ↗
10. 10.1038/nature0659910.1038/nature06599 ↗
11. 10.1021/acssuschemeng.8b0579310.1021/acssuschemeng.8b05793 ↗
12. 10.1021/acsami.4c0000710.1021/acsami.4c00007 ↗
13. 10.1016/j.surfin.2022.10172110.1016/j.surfin.2022.101721 ↗
14. 10.1021/acs.iecr.0c0443610.1021/acs.iecr.0c04436 ↗
15. 10.1021/acsanm.3c0296910.1021/acsanm.3c02969 ↗
16. 10.1016/j.memsci.2022.12054110.1016/j.memsci.2022.120541 ↗
17. 10.1016/j.jcis.2016.10.01310.1016/j.jcis.2016.10.013 ↗
18. 10.1016/j.psep.2016.01.01010.1016/j.psep.2016.01.010 ↗
19. 10.1016/j.desal.2014.11.02310.1016/j.desal.2014.11.023 ↗
20. 10.1016/j.cej.2019.01.14910.1016/j.cej.2019.01.149 ↗
21. 10.1016/j.desal.2013.06.01610.1016/j.desal.2013.06.016 ↗
22. 10.1039/D2TA01971J10.1039/D2TA01971J ↗
23. 10.1016/j.copbio.2011.04.00510.1016/j.copbio.2011.04.005 ↗
24. 10.1016/j.matlet.2014.08.04410.1016/j.matlet.2014.08.044 ↗
25. 10.1021/acs.macromol.7b0233510.1021/acs.macromol.7b02335 ↗
26. 10.1021/acssuschemeng.6b0295210.1021/acssuschemeng.6b02952 ↗
27. 10.1016/0376-7388(83)80005-210.1016/0376-7388(83)80005-2 ↗
28. 10.1016/S0376-7388(00)80020-410.1016/S0376-7388(00)80020-4 ↗
29. 10.1016/S0376-7388(00)80021-610.1016/S0376-7388(00)80021-6 ↗
30. 10.1016/j.memsci.2022.12087310.1016/j.memsci.2022.120873 ↗
31. 10.1016/j.memsci.2020.11852510.1016/j.memsci.2020.118525 ↗
32. 10.1016/j.jwpe.2021.10229310.1016/j.jwpe.2021.102293 ↗
33. 10.1021/acsnano.0c0789610.1021/acsnano.0c07896 ↗
34. 10.1016/j.seppur.2021.12011410.1016/j.seppur.2021.120114 ↗
35. 10.1002/slct.20160014110.1002/slct.201600141 ↗
36. 10.1016/j.memsci.2020.11870910.1016/j.memsci.2020.118709 ↗
37. 10.1016/j.seppur.2019.11632410.1016/j.seppur.2019.116324 ↗
38. 10.1007/s40684-022-00418-y10.1007/s40684-022-00418-y ↗
39. 10.1016/j.matdes.2022.11076510.1016/j.matdes.2022.110765 ↗
40. 10.1007/s40684-020-00263-x10.1007/s40684-020-00263-x ↗
41. 10.1016/j.sna.2023.11475410.1016/j.sna.2023.114754 ↗
42. 10.1016/j.apsusc.2023.15721710.1016/j.apsusc.2023.157217 ↗
43. 10.1016/j.addma.2020.10164410.1016/j.addma.2020.101644 ↗
44. 10.1002/adma.20210924010.1002/adma.202109240 ↗
45. 10.1016/j.memsci.2021.11934710.1016/j.memsci.2021.119347 ↗
46. 10.1016/j.memsci.2021.11969910.1016/j.memsci.2021.119699 ↗
47. 10.1016/j.memsci.2021.11992510.1016/j.memsci.2021.119925 ↗
48. 10.1021/acssuschemeng.9b0390510.1021/acssuschemeng.9b03905 ↗
49. 10.1021/acsestwater.2c0004910.1021/acsestwater.2c00049 ↗
50. 10.3390/w1207197110.3390/w12071971 ↗
51. 10.1021/acsomega.0c0606510.1021/acsomega.0c06065 ↗
52. 10.1038/pj.2013.7910.1038/pj.2013.79 ↗
53. 10.1016/S0260-8774(01)00151-010.1016/S0260-8774(01)00151-0 ↗
54. 10.1016/j.addma.2023.10358210.1016/j.addma.2023.103582 ↗
55. 10.1021/acsami.9b2297610.1021/acsami.9b22976 ↗
56. 10.1002/adma.20070137210.1002/adma.200701372 ↗
57. 10.1016/j.ijmecsci.2020.10593210.1016/j.ijmecsci.2020.105932 ↗
58. 10.1016/j.polymer.2018.01.07010.1016/j.polymer.2018.01.070 ↗
59. 10.1016/j.pmatsci.2023.10118810.1016/j.pmatsci.2023.101188 ↗
60. 10.1016/j.polymer.2014.04.05310.1016/j.polymer.2014.04.053 ↗
61. 10.1021/la803058c10.1021/la803058c ↗
62. 10.3390/membranes1111084310.3390/membranes11110843 ↗
63. 10.1016/j.memsci.2010.12.00810.1016/j.memsci.2010.12.008 ↗
64. 10.1021/cm021719410.1021/cm0217194 ↗
65. 10.1007/s10965-018-1694-010.1007/s10965-018-1694-0 ↗
66. 10.1016/0378-5173(86)90229-210.1016/0378-5173(86)90229-2 ↗
67. 10.1016/j.jtice.2021.07.01810.1016/j.jtice.2021.07.018 ↗
68. 10.1088/1755-1315/75/1/01202710.1088/1755-1315/75/1/012027 ↗
69. 10.1007/s10965-014-0568-310.1007/s10965-014-0568-3 ↗
70. 10.1021/ie402684b10.1021/ie402684b ↗
71. 10.1021/acs.est.5b0415110.1021/acs.est.5b04151 ↗
72. 10.1080/19443994.2014.96730810.1080/19443994.2014.967308 ↗
73. 10.1002/adfm.20180412110.1002/adfm.201804121 ↗
74. 10.15377/2410-4701.2015.02.02.310.15377/2410-4701.2015.02.02.3 ↗
75. 10.3390/polym902003310.3390/polym9020033 ↗
76. 10.1039/D4SM00107A10.1039/D4SM00107A ↗
77. 10.1007/s13391-013-3083-510.1007/s13391-013-3083-5 ↗
78. 10.3390/membranes1212126810.3390/membranes12121268 ↗
79. 10.13005/ojc/38021610.13005/ojc/380216 ↗
80. 10.1134/S0965545X1705019410.1134/S0965545X17050194 ↗
81. 10.3390/membranes401008110.3390/membranes4010081 ↗
82. 10.1088/1755-1315/75/1/01202710.1088/1755-1315/75/1/012027 ↗
83. 10.1016/j.desal.2011.11.04510.1016/j.desal.2011.11.045 ↗
84. 10.1016/j.memsci.2020.11860710.1016/j.memsci.2020.118607 ↗