Rapid Photoresponsive Switchable Pressure-Sensitive Adhesive Containing Azobenzene for the Mini-Light Emitting Diode Transfer Process

Materials that can switch adhesive properties based on external stimuli are required in several industries for temporary bonding or transfer processes. Previously studied materials achieve this under restricted conditions (hydration, heat, and long switching times), and some materials have limitations related to reuse because of irreversible reactions or residue formation on substrates. Herein, a rapid photoresponsive switchable pressure-sensitive adhesive (PSA) fabricated using an acrylic polymer and an aliphatic monomer containing azobenzene is reported. The adhesion force of the proposed PSA can be switched by photoisomerizing the azobenzene moiety. The process induces the transition of surface energy and modulus of the PSA. Ultraviolet and visible light irradiation can switch the probe tack force from 200 to 4 kPa within 15-30 s. Adhesion switching is possible in a state wherein the PSA remains adhered to a substrate. Mini-LEDs are selectively transferred from the carrier PSA to a polydimethylsiloxane substrate following the process of partial adhesion switching of the PSA. The novel and switchable PSA, which exhibits a selective and repeatable adhesion switching property and high switching ratio when stimulated by light stimuli, may be potentially used to realize the mini-LED or micro-LED transfer processes.