Design and Synthesis of Double-Functional Polymer Composite Layer Coating To Enhance the Electrochemical Performance of the Ni-Rich Cathode at the Upper Cutoff Voltage

Graphene has been implemented as a desirable additive to improve the electrochemical performance of Ni-rich cathode materials. However, it is not only hard to ensure the intimate interaction between them in practice, which may affect the surface electronic conductivity of the composite, but also a challenge to fabricate cathodes with uniform graphene coating because of its two-dimensional planar structure. Besides, the graphene coating layer is easily peeled off from the cathode material during the cycling process, especially at the upper cutoff voltage. Therefore, we introduced a double-functional layer synergistically modified strategy to facilitate the electrochemical properties of LiNi0.8Co0.1Mn0.1O2 cathode materials. In the designed architecture, the LiNi0.8Co0.1Mn0.1O2 particles were uniformly enwrapped by a functional reduced graphene oxide (RGO)–KH560 polymer composite layer which consists of an inner high-flexibility epoxy-functionalized silane (KH560) layer and an outer RGO layer with high electronic conductivity. The KH560 layer, in the structural system, is especially critical in connecting the layer of outer RGO and the inner surface of the active material, which brings about the perfect and complete double-functional coating layer and in turn fully expresses the modification effect of both KH560 and RGO in the improvement of electrochemical performance. Consequently, higher capacity retention, better rate, and improved high-temperature performances (55 °C) at the upper cutoff voltage (4.5 V) of this composite are identified when compared with the RGO-coated and pristine samples. In particular, the cathode with RGO (0.5%)–KH560 (0.5%) coating exhibits capacity retentions of 95.2 and 81.5% after 150 cycles at 1 C, 4.5 V at room and high temperatures, respectively.