Hierarchically Structured Nanocellulose-Implanted Air Filters for High-Efficiency Particulate Matter Removal

Fine particulate matter (PM) air pollution has increasingly become a global problem; thus, high-performance air filtration materials are in great demand. Herein, we first prepared a biodegradable hierarchically structured nanocellulose-implanted air filter with a high filtration capacity using a freeze-drying technique. In this hierarchically structured air filter, porous structures of corrugated paper and cellulose nanofibrils (CNFs) were used as a frame and functional fillers, respectively. The self-assembled structure of the CNF fillers could be controlled by changing the freezing temperature, CNF sizes, concentrations, and base weights. Only the CNFs with a smaller size and concentration of 0.05 wt % were able to self-assemble to well-dispersed fibril networks. With constant optimization of conditions, when the base weight went up to only 0.25 g/m2, the coverage of the corrugated paper fibers with CNF networks became perfect, and a high efficiency of 94.6% for PM0.3 removal was achieved, while maintaining a relatively low pressure drop of 174.2 Pa. All of the raw materials we used are biodegradable, nonpetroleum-based materials, contributing to sustainable development. We believe that such excellent biodegradable high-performance cellulose-based air filtration materials will provide a new direction for the application of nanocellulose in air filtration.