Electrodeposited Cobalt Nanosheets on Smooth Silver as a Bifunctional Catalyst for OER and ORR: In Situ Structural and Catalytic Characterization

Developing earth-abundant, cost-effective, and active bifunctional electrocatalysts for oxygen reduction reaction (ORR) and oxygen evolution reaction (OER) is key to boosting sustainable energy systems such as electrolyzers and lithium–air batteries. However, the performance of promising cobalt-based materials is impaired by the external effects of binders and carbon additives as well as inhomogeneous electrode fabrication. In this work, binder- and carbon-free flower-like Co-decorated Ag catalytic nanosheets were in situ-synthesized via a simple electrodeposition approach. The morphology, composition, and structure of Co/Ag before and after OER were characterized using scanning electron microscopy (SEM), energy-dispersive X-ray (EDX), X-ray photoelectron spectroscopy (XPS), and X-ray diffraction (XRD). Co/Ag thin film electrodes with various Co contents exhibited a bifunctional activity toward ORR and OER due to a synergistic effect. XPS analysis suggested the formation of Co3O4 as the main active species for OER. In particular, Co (83%)/Ag surface revealed a 60 mV lower ORR overpotential than a pure Ag surface and even lower than drop-casted Co3O4 nanoparticles on Ag surface. Only 1.5% peroxide was generated, suggesting a four-electron transfer ORR. In addition, the OER onset potential on Co/Ag is 60 mV less than Co3O4. Tafel slopes of 71 and 75 mV dec–1 were obtained for ORR and OER, respectively. Importantly, the three-dimensional (3D) growth mechanism of a cobalt layer (∼1 nm) on a well-defined atomic smooth Ag surface is unraveled by in situ electrochemical scanning tunneling microscopy (EC-STM). EC-STM suggests that Co prefers to nucleate at the step edges of Ag and grows in a 3D, forming nanoparticles, where the deposition/dissolution process of the Co adlayer on Ag is reversible. This investigation may provide insights into design strategies of efficient oxygen electrocatalysts.