Washable Patches with Gold Nanowires/Textiles in Wearable Sensors for Health Monitoring

Textile-based flexible electronic devices have attracted tremendous attention in wearable sensors due to their excellent skin affinity and conformability. However, the washing process of such devices may damage the electronic components. Here, a textile-based piezoresistive sensor with ultrahigh sensitivity was fabricated through the layered integration of gold nanowire (AuNW)-impregnated cotton fabric and silver ink screen-printed nylon fabric electrodes, sealing with Parafilm. The prepared piezoresistive sensing patch exhibits outstanding performance, including high sensitivity (914.970 kPa–1, <100 Pa), a fast response time (load: 38 ms, recovery: 34 ms), and a low detection limit (0.49 Pa). More importantly, it can maintain a stable signal output even after 30 000 s of loading–unloading cycles. Furthermore, this sensing patch can efficiently detect breathing, pulse, heart rate, and joint movements during the activities. After five cycles of mechanical washing, the piezoresistive performance keeps 90.3%, demonstrating the high feasibility of this sensor in practical applications. This sensor has a simple fabrication, with good fatigue resistance and durability due to its all-fabric core element. It provides a strategy to address the machine-washing issues in textile electronics. This washable textile sensor is expected to show significant potential in future applications of health monitoring, human–machine interfaces, and artificial skin.