Stimulus Responsive Zeolitic Imidazolate Framework to Achieve Corrosion Sensing and Active Protecting in Polymeric Coatings

Metal substrates beneath polymeric coatings are susceptible to localized corrosion, which could result in lifetime reduction and catastrophic failure without timely repair treatment. In situ detection of corrosion and repair coating defects are in high demand yet challenging to fulfill so far. Herein, we report a smart polymeric coating by integrating nanosensors into the coating matrix, which is capable of efficient corrosion sensing and active anticorrosion protecting. The nanosensors were constructed by zeolitic imidazolate framework encapsulated with the polyethylene glycol-tannic acid complex. The morphology, chemical constitution, and stimulus responsiveness of nanosensors were systematically analyzed. The generation of local corrosion beneath coating can be promptly sensed and reported by a conspicuous purple color derived from tannic-iron ion coordinates. Meanwhile, local electrochemical impedance spectroscopy results proved that the metal degradation process at the defected interface can be largely inhibited, exhibiting active anticorrosion property. Furthermore, the constructed smart coating possessed superior impermeability and long-term protective performance under simulated seawater and harsh salts spray conditions. This feasible and effective strategy based on simple nanosensors to engineer smart coatings paves a new way to develop high environmental adaptability protective materials with protecting, corrosion sensing, and self-healing functions.