Printable Liquid Metal Microparticle Ink for Ultrastretchable Electronics

Liquid metal confined in the elastomer represents an ideal platform for stretchable electronics with ultimate deformability. To enable facile and scalable patterning of conductive features, bulk liquid metal is typically dispersed into fine particles to formulate printable inks. The presence of native oxide or organic ligands stabilizing these liquid metal particles unfortunately inhibits their direct coalescence to recover the metallic conductivity and liquid-state deformability. Here, we report a chemical sintering process that converts printed liquid metal microparticles into a highly deformable conductor. The process involves the removal of surface passivating oxide by a short exposure to acid fume and subsequent selective wetting of liquid metal microparticles onto copper nanoplates present in the ink formulation. The chemical reaction provides the basis for a facile and scalable procedure to print conductive features over a large area with exceptional conductivity (>104 S cm–1) and ultrahigh stretchability (∼1000% strain). Their practical suitability is demonstrated by the fabrication of an ultrastretchable ribbon cable and an epidermal heater.