journal article·2025-02-24Open access

Back-Contact Perovskite Solar Cell Modules Fabricated via Roll-to-Roll Slot-Die Coating: Scale-Up toward Manufacturing

Dominic Blackburn, Nathan S. Hill, Christopher J. Wood, Tamilselvan Velusamy, Balder A. Nieto-Díaz, Caitlin Woolley, Andy Brown, Loukas Zampelis, Trevor McArdle, Molly Worth, Timothy Thornber, Ibrahim Albariqi, Rachel C. Kilbride, Tingxiang Yang, C. Neil Hunter, Graham J. Leggett, George Koutsourakis, James C. Blakesley, Fernando A. Castro, David Beynon, Trystan M. Watson, Dumitru Sirbu, David G. Lidzey

ACS Applied Energy Materials· Volume 8· Issue 4

Abstract

We fabricate a type of back-contact perovskite solar cell based on 1.5 μm-width grooves that are embossed into a plastic film whose opposing "walls" are selectively coated with either n- or p-type contacts. A perovskite precursor solution is then deposited into the grooves, creating individual photovoltaic devices. Each groove device is series-connected to its neighbors, creating minimodules consisting of hundreds of connected grooves. Here, we report on the fabrication of groove-based devices using slot-die coating to deposit the perovskite precursor and explore the structure of the perovskite in the grooves using a range of microscopy and spectroscopy techniques. Significantly, our devices do not contain any expensive or scarce elements such as indium, indicating that this technology is both sustainable and low-cost. Furthermore, all coating processes explored here were performed using roll-to-roll processing techniques. Our technology is therefore completely scalable and is consistent with high-throughput, low-cost manufacturing.
Source: openalex_inverted_index · Quality: baseline

Research context

OpenAlex topics: Perovskite Materials and Applications · Chalcogenide Semiconductor Thin Films · Quantum Dots Synthesis And Properties

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

Department of Physics and Astronomy, Hicks Building, Hounsfield Road, Sheffield S3 7RH, United Kingdom

Power Roll Ltd, Jade Business Park, Spring Road, Seaham SR7 9DR, United Kingdom

SPECIFIC, Swansea University, Bay Campus, Fabian Way, Swansea SA1 8EN, United Kingdom

Physics Department, Faculty of Science

Al-Baha University

Department of Chemistry, Dainton Building, University of Sheffield, Brook Hill, Sheffield S3 7HF, United Kingdom

School of Biosciences

University of Sheffield

National Physical Laboratory, Hampton Road, Teddington TW11 0LW, United Kingdom

Funding

Research Councils UK · European Commission · Innovate UK

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