A Review on the Synthesis Methods, Properties, and Applications of Polyaniline-Based Electrochromic Materials

Polyaniline (PANI), characterized by its proton-coupled redox mechanism and multicolor reversibility, is widely investigated for adaptive optical interfaces. Compared to inorganic oxides, PANI offers advantages in cost-effectiveness, mechanical flexibility, and molecular tunability; however, its practical implementation faces challenges related to kinetic limitations and environmental instability. This review presents a comprehensive analysis of PANI-based electrochromic materials, examining the intrinsic correlations among synthesis methodologies, microstructural characteristics, and optoelectronic performance. Synthesis strategies, including chemical oxidative polymerization, electrochemical deposition, and template-assisted techniques, are evaluated. Emphasis is placed on resolving the trade-off between optical contrast and switching kinetics by constructing high-surface-area porous nanostructures and inducing chain ordering via functional dopants to shorten ion diffusion paths and reduce charge transfer resistance. Fundamental electrochromic properties are subsequently discussed, with specific attention to degradation mechanisms triggered by environmental factors, such as pH drift, and stabilization strategies involving electrolyte engineering and composite design. Furthermore, the review addresses the evolution of applications from single-band monochromatic displays to dual-band smart windows for decoupled visible/near-infrared regulation and multifunctional integrated systems, including electrochromic supercapacitors and adaptive thermal management textiles. Finally, technical challenges regarding long-term durability, neutral color development, and large-area manufacturing are summarized to outline future research directions for PANI-based optical systems.