Recent Advances in the Plasma-Assisted Synthesis of Silicon-Based Thin Films and Nanostructures
Source abstract
Abstract
Silicon-based thin films and nanostructures are of paramount importance in a wide range of applications, including microelectronics, photovoltaics, large area sensors, and biomedicine. The wide accessibility of silicon and its relatively low cost have driven a continuous improvement of technology based on this element. Plasma technology has been widely used for the synthesis of coatings and nanostructures based on silicon. Moreover, it has made a fundamental contribution to continuous improvement of the physicochemical properties of silicon-based materials and allows the synthesis of nanometric structures with well-defined shapes and morphologies. In this work, we have reviewed the most interesting developments in plasma-assisted processes for the synthesis of Si-based materials, both inorganic and organic, in the last five years. Special attention has been paid to new techniques, or modifications of already-existing ones, that open up new possibilities for the synthesis of materials with new properties, as well as nanostructures with novel characteristics.
Source: crossref · Quality: baseline
Research context
OpenAlex topics: Semiconductor materials and devices · Silicon Nanostructures and Photoluminescence · Diamond and Carbon-based Materials Research
SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.
Affiliations
Department of Applied Science and Technology—Politecnico di Torino, Corso Duca degli Abruzzi 24, 10129 Torino, Italy
References (95)
Show source-provided references
1. Silicon-Germanium and carbon-based superconductors for electronic, industrial, and medical applications10.1016/j.mseb.2023.116332 ↗
2. Status and perspectives of crystalline silicon photovoltaics in research and industry10.1038/s41578-022-00423-2 ↗
3. Hydrogenated amorphous silicon coatings may modulate gingival cell response10.1016/j.apsusc.2017.11.283 ↗
4. Reduction of bacterial adhesion on dental composite resins by silicon–oxygen thin film coatings10.1088/1748-6041/10/1/015017 ↗
5. Antiviral adsorption activity of porous silicon nanoparticles against different pathogenic human viruses10.1016/j.bioactmat.2021.06.001 ↗
6. A review on the mainstream through-silicon via etching methods10.1016/j.mssp.2021.106182 ↗
7. Effect of the order of He+ and H+ ion co-implantation on damage generation and thermal evolution of complexes, platelets, and blisters in silicon10.1063/1.4945032 ↗
8. Impact of He and H relative depth distributions on the result of sequential He+ and H+ ion implantation and annealing in silicon J.10.1063/1.5012505 ↗
9. Microstructural evolution of helium-irradiated 6H–SiC subjected to different irradiation conditions and annealing temperatures: A multiple characterization study10.1016/j.actamat.2019.09.027 ↗
10. Martin, P.M. (2010). Handbook of Deposition Technologies for Films and Coatings, Elsevier. [3rd ed.].
11. Exploration of plasma-enhanced chemical vapor deposition as a method for thin-film fabrication with biological applications10.1021/am302989x ↗
12. Huff, M. (2021). Recent advances in reactive ion etching and applications of high-aspect-ratio microfabrication. Micromachines, 12.10.3390/mi12080991 ↗
13. Foundations of capacitive and inductive radio-frequency discharges10.1088/1361-6595/abc814 ↗
14. Enhancing the adhesion of diamond-like carbon films to steel substrates using silicon-containing interlayers
15. Improvement of corrosion resistance and mechanical properties of chrome plating by diamond-like carbon coating with different silicon-based interlayers10.1088/2053-1591/ac69b5 ↗
16. Plasma enabled in-situ deposition of hybrid structured SiOx/C on polymorphous carbon hosts for superior lithium storage10.1016/j.carbon.2023.01.045 ↗
17. Influence of deposition conditions on mechanical properties of a-C:H:SiOx films prepared by plasma-assisted chemical vapor deposition method10.1016/j.surfcoat.2018.06.019 ↗
18. Morphofunctional reaction of leukocytes and platelets in in vitro contact with a-C:H:SiOx-coated Ti–6Al–4V substrate10.1002/jbm.a.37470 ↗
19. Effect of PS-PVD production throughput on Si nanoparticles for negative electrode of lithium ion batteries10.1088/1361-6463/aaab37 ↗
20. Oxidation performance of Si-HfO2 environmental barrier coating bond coats deposited via plasma spray-physical vapor deposition10.1016/j.surfcoat.2019.125311 ↗
21. Mishra, S.B. (2013). Amorphous Materials: New Research, Nova Science Pub Inc.. [1st ed.].
22. Silicon-carbon-oxynitrides grown by plasma-enhanced chemical vapor deposition technique10.1016/j.tsf.2006.11.134 ↗
23. Effect of deposition temperature of a-Si:H layer on the performance of silicon heterojunction solar cell10.1007/s10854-019-01700-7 ↗
24. Effective Passivation of Black Silicon Surfaces via Plasma-Enhanced Chemical Vapor Deposition Grown Conformal Hydrogenated Amorphous Silicon Layer10.1002/pssr.201900087 ↗
25. Intrinsic Amorphous Silicon Bilayers for Effective Surface Passivation in Silicon Heterojunction Solar Cells: A Comparative Study of Interfacial Layers10.1002/pssa.202000743 ↗
26. Performance of heterojunction solar cells with different intrinsic a-Si:H thin layers deposited by RF- and VHF-PECVD10.1007/s10854-021-06991-3 ↗
27. Effect of Gas Flow Rate in PECVD of Amorphous Silicon Thin Films for Interface Passivation of Silicon Heterojunction Solar Cells10.1002/pssa.202200183 ↗
28. Maskless interdigitated a-Si:H PECVD process on full M0 c-Si wafer: Homogeneity and passivation assessment10.1016/j.solmat.2022.111927 ↗
29. Influence of PECVD deposition temperature on phosphorus doped poly-silicon passivating contacts10.1016/j.solmat.2019.110348 ↗
30. Morphology, microstructure, and doping behaviour: A comparison between different deposition methods for poly-Si/SiOx passivating contacts10.1002/pip.3411 ↗
31. A Convenient and Effective Method to Deposit Low-Defect-Density nc-Si:H Thin Film by PECVD10.1186/s11671-018-2641-z ↗
32. Intrinsic Sub-Nanocrystalline Silicon Thin Films: Active Layer for Solar Cells10.1007/s12633-020-00403-7 ↗
33. Evolution of a-Si:H to nc-Si:H transition of hydrogenated silicon films deposited by trichlorosilane using principle component analysis of optical emission spectroscopy10.1016/j.matchemphys.2019.122186 ↗
34. Back scattering involving embedded silicon nitride (SiN) nanoparticles for c-Si solar cells10.1016/j.optcom.2017.12.028 ↗
35. Experimental observations on metal-like carrier transport and Mott hopping conduction behaviours in boron-doped Si nanocrystal multilayers10.1088/1361-6528/acb652 ↗
36. Preparation and thermoelectric characterization of boron-doped Si nanocrystals/silicon oxide multilayers10.35848/1347-4065/acb779 ↗
37. Effect of deposition rate on the growth mechanism of microcrystalline silicon thin films using very high frequency PECVD10.1016/j.ijleo.2018.11.082 ↗
38. Low-temperature deposition of large-grain polycrystalline Si thin films on polyethylene terephthalate10.1016/j.tsf.2020.138065 ↗
39. Song, J., Huang, R., Zhang, Y., Lin, Z., Zhang, W., Li, H., Song, C., Guo, Y., and Lin, Z. (2019). Effect of Nitrogen Doping on the Photoluminescence of Amorphous Silicon Oxycarbide Films. Micromachines, 10.10.3390/mi10100649 ↗
40. Effects of various substrate materials on microstructural and optical properties of amorphous silicon oxynitride thin films deposited by plasma-enhanced chemical vapor deposition10.1016/j.tsf.2020.138186 ↗
41. Investigation on formation of thin Si-B-N films on stainless steel by plasma chemical vapor deposition10.1016/j.apsusc.2021.150583 ↗
42. Room Temperature Growth of Silica Nanowires on Top of Ultrathin Si Nanowires Synthesized with Sn-Cu Bimetallic Seeds10.1002/pssa.202100409 ↗
43. Ultrahigh Incorporation of Tin in SiSn Nanowires Grown via In-Plane Solid-Liquid-Solid Mechanism10.1016/j.apsusc.2023.156637 ↗
44. Capacitance characterization of GaP/Si superlattice grown by time-modulated PECVD10.1088/1742-6596/1410/1/012116 ↗
45. Plasma-Deposited Multilayer GaP/Si p-i-n Structure for Tandem Silicon-Based Solar Cells10.1021/acsaem.1c02707 ↗
46. Deuterium trapping in the carbon-silicon co-deposition layers prepared by RF sputtering in D2 atmosphere10.1016/j.jnucmat.2018.01.037 ↗
47. Thin Organic-Inorganic Anti-Fouling Hybrid-Films for Microreactor Components10.1002/mren.202200043 ↗
48. Assessing effects of (3-aminopropyl)trimethoxysilane self-assembled layers on surface characteristics of organosilane-grafted moisture-crosslinked polyethylene substrate: A comparative study between chemical vapor deposition and plasma-facilitated in situ grafting methods10.1016/j.apsusc.2019.143751 ↗
49. Synthesis and Properties of Thin Films Formed by Vapor Deposition from Tetramethylsilane in a Radio-Frequency Inductively Coupled Plasma Discharge10.1134/S1087659618030124 ↗
50. Inductively Coupled Plasma Chemical Vapor Deposition for Silicon-Based Technology Compatible with Low-Temperature (≤220 °C) Flexible Substrates10.1002/pssa.201900556 ↗
51. Study on SiN and SiCN film production using PE-ALD process with high-density multi-ICP source at low temperature10.1016/j.cap.2018.08.012 ↗
52. Characteristics of Silicon Oxide Thin Film Deposited via Remote Plasma Atomic Layer Deposition10.1149/2162-8777/abf725 ↗
53. Plasma-enhanced reactive linear sputtering source for formation of silicon-based thin films10.1063/1.5037408 ↗
54. Kim, Y., Lee, M., and Kim, Y.-J. (2019). Selective Growth and Contact Gap-Fill of Low Resistivity Si via Microwave Plasma-Enhanced CVD. Micromachines, 10.10.3390/mi10100689 ↗
55. Hard silicon carbonitride thin-film coatings produced by remote hydrogen plasma chemical vapor deposition using aminosilane and silazane precursors. 1: Deposition mechanism, chemical structure, and surface morphology10.1002/ppap.202000240 ↗
56. The role of phase transition by nucleation, condensation, and evaporation for the synthesis of silicon nanoparticles in a microwave plasma reactor—Simulation and experiment10.1016/j.cej.2022.139695 ↗
57. Label-free DNA detection using silver nanoprism decorated silicon nanoparticles: Effect of silicon nanoparticle size and doping levels10.1016/j.saa.2022.122262 ↗
58. Synthesis of High Purity Silicon Nanoparticles in a Low Pressure Microwave Reactor10.1166/jnn.2004.149 ↗
59. Lieberman, M.A., and Lichtemberg, A.J. (2005). Principles of Plasma Discharges and Materials Processing, John Wiley & Sons, Inc.. [2nd ed.].10.1002/0471724254 ↗
60. Integrated ECR-PECVD and magnetron sputtering system for rare-earth-doped Si-based materials10.1016/j.surfcoat.2017.08.051 ↗
61. Synthesis of amorphous silicon films with high growth rate by gas-jet electron beam plasma chemical vapor deposition method10.1109/TPS.2014.2352392 ↗
62. Tin-catalyzed oriented array of microropes of silicon oxide nanowires synthesized on different substrates10.1016/j.vacuum.2017.10.028 ↗
63. Optimized hydrogen concentration within a remotely induced hollow-anode plasma for fast chemical-vapor-deposition of photosensitive and <110>-preferential microcrystalline silicon thin-films10.1016/j.tsf.2019.137714 ↗
64. Organosilicon films deposited in low-pressure plasma from hexamethyldisiloxane—A review
65. Evaluation of the membrane performance of ultra-smooth silicon organic coatings depending on the process energy density10.1016/j.tsf.2022.139169 ↗
66. Structure and gas separation properties of ultra-smooth PE-CVD silicon organic coated composite membranes10.1016/j.surfcoat.2021.127338 ↗
67. Preparation and atomic oxygen erosion resistance of SiOx coating formed on polyimide film by plasma polymer deposition10.1016/j.vacuum.2019.03.047 ↗
68. Comparative study on the deposition of silicon oxide permeation barrier coatings for polymers using hexamethyldisilazane (HMDSN) and hexamethyldisiloxane (HMDSO)10.1088/1361-6463/aac0ab ↗
69. Nonthermal tetravinylsilane plasma used for thin-film deposition: Plasma chemistry controls thin-film chemistry10.1002/ppap.202100192 ↗
70. de F. TEOS thin films obtained by plasma polymerization on Ti6Al4V alloys: Influence of the deposition pressure on surface properties and cellular response10.1016/j.apsadv.2021.100123 ↗
71. Study of a pulsed post-discharge plasma deposition process of APTES: Synthesis of highly organic pp-APTES thin films with NH 2 functionalized polysilsesquioxane evidences10.1002/ppap.201800177 ↗
72. Water adsorption and capillary bridge formation on silica micro-particle layers modified with perfluorinated organosilane monolayers10.1016/j.apsusc.2018.12.221 ↗
73. Functionalization of pure titanium MAO coatings by surface modifications for biomedical applications10.1016/j.surfcoat.2020.125812 ↗
74. Surface modification of zirconia ceramics through cold plasma treatment and the graft polymerization of biomolecules10.1016/j.jds.2022.06.007 ↗
75. Atmospheric pressure plasmas: A review10.1016/j.sab.2005.10.003 ↗
76. Application of atmospheric pressure plasma technology on textile
77. Cold atmospheric pressure plasma technology for modifying polymers to enhance adhesion: A critical review10.1002/9781119846703.ch19 ↗
78. Perspectives on atmospheric-pressure plasmas for nanofabrication J.10.1088/0022-3727/44/17/174023 ↗
79. Facile synthesis of silicon nanospheres and nanosheets using DC thermal plasma10.1016/j.matlet.2020.127616 ↗
80. Design and synthesis of high-silicon silicon suboxide nanowires by radio-frequency thermal plasma for high-performance lithium-ion battery anodes10.1016/j.apsusc.2022.156235 ↗
81. Microstructure and nanomechanical properties of plasma-sprayed nanostructured Yb2SiO5 environmental barrier coatings10.1111/jace.18933 ↗
82. Promoting bonding strength between internal Al-Si based gradient coating and aluminum alloy cylinder bore by forming homo-epitaxial growth interface10.1016/j.matdes.2023.111764 ↗
83. Etching and annealing treatment to improve the plasma-deposited SiOx film adhesion force10.1016/j.surfcoat.2021.127840 ↗
84. Uniform deposition of silicon oxide film on cylindrical substrate by radially arranged plasma jet array10.1016/j.surfcoat.2022.128365 ↗
85. Substrate temperature induced structure transformation in plasma film deposition process10.1016/j.surfcoat.2022.129071 ↗
86. Deposition of nanocomposites coating on polyimide films by atmospheric pressure plasma for enhanced thermal conductivity10.1016/j.surfin.2023.102758 ↗
87. Silicon nanocrystal synthesis with the atmospheric plasma source HelixJet10.1002/ppap.202200129 ↗
88. The physics of streamer discharge phenomena10.1088/1361-6595/abaa05 ↗
89. Post, P., Wurlitzer, L., Maus-Friedrichs, W., and Weber, A.P. (2018). Characterization and Applications of Nanoparticles Modified in-Flight with Silica or Silica-Organic Coatings. Nanomaterials, 8.10.3390/nano8070530 ↗
90. Controllability of structural and electrical properties of silicon films grown in atmospheric-pressure very high-frequency plasma10.1088/1361-6463/aad47c ↗
91. Pulsed very high-frequency plasma-enhanced chemical vapor deposition of silicon films for low-temperature (120 °C) thin film transistors10.1088/1361-6463/ab9919 ↗
92. Deposition of halogen-free flame retardant and water-repellent coatings on firwood surfaces using the new version of DBD10.1016/j.porgcoat.2020.106070 ↗
93. Deposition of superhydrophobic coatings on glass substrates from hexamethyldisiloxane using a kHz-powered plasma jet10.1016/j.surfcoat.2019.01.068 ↗
94. Study of Organosilicon Films Deposited on SAE 1020 Steel by Atmospheric Plasma Jet for Corrosion Protection10.1007/s13538-022-01123-6 ↗
95. Recent progress on organosilicon coatings deposited on bleached unrefined Kraft paper by non-thermal plasma process at atmospheric pressure10.1016/j.porgcoat.2020.105865 ↗