journal article·2025-08-01Open access

Printability and Mechanical Anisotropy of 3D-Printed Concrete with Manufactured Sand Derived from Basalt

Meiyan Bai, Jianzhuang Xiao, Jianyu Shen, Tao Ding, Weihua Chen

Abstract

3D-printed concrete (3DPC) technology based on layer-by-layer stacking has received increasing attention owing to its ability to produce customized formwork-free products. In this study, basalt-derived manufactured sand (MS) was used as a replacement for natural sand in 3DPC mixtures. Tests on printability, green strength at varying curing times, hardened mechanical properties, and characterization of the microstructure were conducted. The results demonstrate that the incorporation of MS into 3DPC produces an increase in fluidity and a reduction in unconfined compressive strength. Incorporation of MS enhanced the flexural strength of 3DPC along the printing direction, that is, the interlayer bonding strength, while decreasing its compressive anisotropy from 0.81 to 0.29. This partially compensates for interlayer defects in 3DPC, thereby benefiting for overall performance improvement of structures.
Source: crossref · Quality: baseline

Research context

OpenAlex topics: Innovations in Concrete and Construction Materials · Additive Manufacturing and 3D Printing Technologies · Innovative concrete reinforcement materials

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

Affiliations

College of Civil Engineering, Tongji University, Shanghai, China.

College of Civil Engineering and Architecture, Guangxi University, Nanning, China.

Shanghai Pudong Environmental Protection Development Co., Ltd., Shanghai, China.

References (44)

Show source-provided references
1. 10.1016/j.wasman.2016.05.03110.1016/j.wasman.2016.05.031 ↗
2. 10.1016/j.wasman.2015.09.01810.1016/j.wasman.2015.09.018 ↗
3. 10.1016/j.conbuildmat.2019.11784510.1016/j.conbuildmat.2019.117845 ↗
4. 10.1016/j.cscm.2023.e0202410.1016/j.cscm.2023.e02024 ↗
5. 10.1016/j.cemconcomp.2019.03.02010.1016/j.cemconcomp.2019.03.020 ↗
6. 10.1016/j.jclepro.2014.10.07010.1016/j.jclepro.2014.10.070 ↗
7. 10.1016/j.conbuildmat.2023.13372110.1016/j.conbuildmat.2023.133721 ↗
8. 10.1016/j.conbuildmat.2013.07.02110.1016/j.conbuildmat.2013.07.021 ↗
9. 10.1016/j.conbuildmat.2021.12411310.1016/j.conbuildmat.2021.124113 ↗
10. 10.1016/j.conbuildmat.2018.03.13910.1016/j.conbuildmat.2018.03.139 ↗
11. 10.1016/j.proeng.2017.11.05210.1016/j.proeng.2017.11.052 ↗
12. 10.1016/j.jobe.2023.10647710.1016/j.jobe.2023.106477 ↗
13. 10.1016/j.addma.2020.10171210.1016/j.addma.2020.101712 ↗
14. 10.1016/j.conbuildmat.2020.11828610.1016/j.conbuildmat.2020.118286 ↗
15. Xiao J, , Bai M, , Tang Y, et al. Application and development of 3D printed concrete technology in China. Journal of Architecture and Civil Engineering, 2021; 38:1–14; doi: 10.19815/j.jace.2021.02055
16. 10.1016/j.autcon.2003.08.01210.1016/j.autcon.2003.08.012 ↗
17. 10.1016/j.cemconres.2018.02.00110.1016/j.cemconres.2018.02.001 ↗
18. 10.1016/j.cemconres.2018.05.00610.1016/j.cemconres.2018.05.006 ↗
19. 10.1016/j.conbuildmat.2020.12099110.1016/j.conbuildmat.2020.120991 ↗
20. 10.1016/j.cemconcomp.2020.10372410.1016/j.cemconcomp.2020.103724 ↗
21. Nerella VN, , Mechtcherine V. Studying the printability of fresh concrete for formwork-free concrete onsite 3D printing technology (CONPrint3D). 3D concrete printing. Technology, 2019:333–347; doi: 10.1016/b978-0-12-815481-6.00016-6
22. 10.1016/j.compositesb.2018.11.10910.1016/j.compositesb.2018.11.109 ↗
23. 10.1016/j.addma.2022.10313710.1016/j.addma.2022.103137 ↗
24. 10.1016/j.conbuildmat.2021.12556110.1016/j.conbuildmat.2021.125561 ↗
25. 10.1016/j.heliyon.2022.e1159810.1016/j.heliyon.2022.e11598 ↗
26. Anonymous. Standardization administration of China test method for fluidity of cement mortar GB/T 2491 2005. n.d.
27. 10.1617/s11527-015-0571-010.1617/s11527-015-0571-0 ↗
28. Anonymous. ASTM D2166. Standard Test Method for Unconfined Compressive Strength of Cohesive Soil, 2013. n.d.
29. 10.1016/j.conbuildmat.2020.11865410.1016/j.conbuildmat.2020.118654 ↗
30. Anonymous. ASTM C109. Standard test method for compressive strength of hydraulic cement mortars. American Society for Testing and Materials (ASTM) West Conshohocken Pennsylvania USA 2008. n.d.
31. Anonymous. ASTM C78. Standard test method for flexural strength of concrete (using simple beam with third-point loading). American Society for Testing and Materials (ASTM) West Conshohocken Pennsylvania USA 2007. n.d.
32. 10.1016/j.cemconcomp.2019.10340610.1016/j.cemconcomp.2019.103406 ↗
33. 10.1016/j.compositesb.2021.10863910.1016/j.compositesb.2021.108639 ↗
34. 10.1016/j.conbuildmat.2021.12518610.1016/j.conbuildmat.2021.125186 ↗
35. 10.1016/j.conbuildmat.2020.12172710.1016/j.conbuildmat.2020.121727 ↗
36. 10.1016/j.cemconcomp.2022.10474210.1016/j.cemconcomp.2022.104742 ↗
37. 10.1016/j.conbuildmat.2016.03.20110.1016/j.conbuildmat.2016.03.201 ↗
38. 10.1016/j.conbuildmat.2018.03.23210.1016/j.conbuildmat.2018.03.232 ↗
39. 10.1016/j.cemconres.2021.10655910.1016/j.cemconres.2021.106559 ↗
40. 10.1016/j.jclepro.2022.13162710.1016/j.jclepro.2022.131627 ↗
41. 10.1016/j.wasman.2020.02.01510.1016/j.wasman.2020.02.015 ↗
42. 10.1016/j.jclepro.2023.13619010.1016/j.jclepro.2023.136190 ↗
43. 10.1016/j.jobe.2023.10825210.1016/j.jobe.2023.108252 ↗
44. 10.1016/j.jclepro.2022.13047810.1016/j.jclepro.2022.130478 ↗