Emerging Functional Metals in Additive Manufacturing
Source abstract
Abstract
Additive manufacturing (AM) is a disruptive technology which continues to challenge conventional manufacturing methods. New generations of materials for metal AM are sought to enable components with new functionalities and to save costs. However, many within the AM industry are primarily focused on metal alloys such as titanium alloys, cobalt alloys, nickel superalloys, aluminum alloys or stainless steels. This article presents a detailed overview of emerging non‐ferrous metals in the AM industry and their recent development. The potential and challenges of these materials and their adoption by AM are highlighted and compared to those of conventional materials. Furthermore, qualification pathways and supply issues for newly developed materials are discussed. This perspective is based on literature review and a thorough analysis of the metal AM industry.
Source: crossref · Quality: baseline
Research context
OpenAlex topics: Additive Manufacturing Materials and Processes · Additive Manufacturing and 3D Printing Technologies · High Entropy Alloys Studies
SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.
Affiliations
GE Additive Germany GmbH Freisinger Landstrasse 50 85748 Garching bei München Germany
AP&C Advanced Powders and Coatings Inc. 241 Rue Allée du Golf Saint-Eustache Québec J7R 0L5 Canada
References (100+)
Show source-provided references
1. 10.1007/978-3-319-58205-410.1007/978-3-319-58205-4 ↗
2. Callister W. D. · 2007
3. 10.1016/j.msea.2019.13863310.1016/j.msea.2019.138633 ↗
4. 10.1007/s10853-020-05109-010.1007/s10853-020-05109-0 ↗
5. Constellium Aheadd CP1 alloy: Breakthrough productivity in PBF-LB Additive Manufacturing. Metal AM 2022 https://www.metal-am.com/articles/constellium-aheadd-cp1-alloy-breakthrough-productivity-in-pbf-lb-3d-printing/(accessed: February 2023)
6. 10.1016/j.matdes.2018.10755210.1016/j.matdes.2018.107552 ↗
7. 10.1016/j.pmatsci.2021.10079510.1016/j.pmatsci.2021.100795 ↗
8. 10.1038/nmat95810.1038/nmat958 ↗
9. 10.1201/b1843410.1201/b18434 ↗
10. 10.1007/BF0271713510.1007/BF02717135 ↗
11. 10.1038/s41598-018-33377-z10.1038/s41598-018-33377-z ↗
12. Chang K.-M. · Ausz Eur Patentanmeld I · 1987 · 3 · 668
13. 10.3390/ma805253710.3390/ma8052537 ↗
14. 10.1016/j.msea.2020.14062910.1016/j.msea.2020.140629 ↗
15. 10.1038/s41598-020-72093-510.1038/s41598-020-72093-5 ↗
16. Prasad N. E. · 2017
17. ShevtsovaL. IvashutenkoA. S. MartyushevN. V. KuzminR.Fabrication of the Ni3Al-based alloy formed by spark plasma sintering of VKNA powders IOP Publishing;2016 p.012113.10.1088/1757-899X/124/1/012113 ↗
18. 10.1126/science.243.4891.61610.1126/science.243.4891.616 ↗
19. 10.1016/j.paerosci.2015.09.00310.1016/j.paerosci.2015.09.003 ↗
20. 10.1016/j.matdes.2018.10757910.1016/j.matdes.2018.107579 ↗
21. 10.1016/S0020-7403(99)00087-910.1016/S0020-7403(99)00087-9 ↗
22. 10.1016/S0966-9795(99)00037-010.1016/S0966-9795(99)00037-0 ↗
23. 10.1016/j.pnsc.2012.10.00810.1016/j.pnsc.2012.10.008 ↗
24. S. F.Franzén J.Karlsson γ-Titanium Aluminide Manufactured by Electron Beam Melting Sanna Fager Franzen Joakim Karlsson 2010.10.1002/9781118062173.ch57 ↗
25. 10.1016/j.intermet.2010.11.01710.1016/j.intermet.2010.11.017 ↗
26. 10.1016/j.matdes.2021.10950610.1016/j.matdes.2021.109506 ↗
27. 10.1080/014186102100005460110.1080/0141861021000054601 ↗
28. Chesnutt J. · 1992 · 381
29. Huang S-c. . Google Patents;1989.
30. Metals AAAM AMS7023 - Gamma Titanium-Aluminide Powder for Additive Manufacturing Ti - 48Al - 2Nb - 2Cr SAE International 2021.
31. 10.1016/j.addma.2016.11.00110.1016/j.addma.2016.11.001 ↗
32. Löber L. · 2011 · 547
33. 10.1016/j.ijmachtools.2018.02.00310.1016/j.ijmachtools.2018.02.003 ↗
34. 10.1002/1527-2648(200009)2:9<551::AID-ADEM551>3.0.CO;2-U10.1002/1527-2648(200009)2:9<551::AID-ADEM551>3.0.CO;2-U ↗
35. 10.1016/S0007-8506(07)60059-610.1016/S0007-8506(07)60059-6 ↗
36. 10.1016/j.matdes.2018.09.04410.1016/j.matdes.2018.09.044 ↗
37. 10.3390/met1004050510.3390/met10040505 ↗
38. 10.1007/s11837-021-04937-y10.1007/s11837-021-04937-y ↗
39. 10.1016/j.jmst.2019.05.01510.1016/j.jmst.2019.05.015 ↗
40. 10.3390/ma1205080910.3390/ma12050809 ↗
41. J.Walker M. T.Andani C.Haberland M.Elahinia Additive Manufacturing of Nitinol Shape Memory Alloys to Overcome Challenges in Conventional Nitinol Fabrication 2014.10.1115/IMECE2014-40432 ↗
42. 10.1016/j.jmrt.2021.07.12610.1016/j.jmrt.2021.07.126 ↗
43. 10.1088/1361-665X/ac190810.1088/1361-665X/ac1908 ↗
44. 10.1016/j.phpro.2012.10.06010.1016/j.phpro.2012.10.060 ↗
45. 10.1038/s41598-019-49605-z10.1038/s41598-019-49605-z ↗
46. 10.1016/B978-0-08-056033-5.00122-110.1016/B978-0-08-056033-5.00122-1 ↗
47. 10.3390/met907075610.3390/met9070756 ↗
48. 10.1016/j.addma.2019.10083110.1016/j.addma.2019.100831 ↗
49. 10.1016/j.jmatprotec.2019.02.02210.1016/j.jmatprotec.2019.02.022 ↗
50. 10.3390/met1111183110.3390/met11111831 ↗
51. Lykov P. · 2016 · 284
52. 10.1002/mdp2.9410.1002/mdp2.94 ↗
53. 10.1016/j.matdes.2021.11027810.1016/j.matdes.2021.110278 ↗
54. 10.1016/j.matchar.2018.04.00910.1016/j.matchar.2018.04.009 ↗
55. 10.1002/9780470872864.ch1010.1002/9780470872864.ch10 ↗
56. P. R.Gradl C. S.Protz K.Cooper D.Ellis L. J.Evans C.Garcia inAIAA Propulsion and Energy 2019 Forum Indianapolis IN2019 p.4228.
57. K.Cooper J.Lydon M.LeCorre et al. Three-dimensional printing GRCop-42.2018.
58. Ellis D. L. · 2001 · 58
59. 10.1007/s11837-021-04890-w10.1007/s11837-021-04890-w ↗
60. 10.1002/ente.20160057110.1002/ente.201600571 ↗
61. 10.1016/j.nme.2021.10104610.1016/j.nme.2021.101046 ↗
62. Terrazas C. A. · Int. J. Adv. Manuf. Technol. · 2016 · 84 · 1115
63. Fernandez J. · DePaul Discoveries · 2019 · 8 · 6
64. 10.1109/ACCESS.2021.311247910.1109/ACCESS.2021.3112479 ↗
65. 10.1007/BF0321497610.1007/BF03214976 ↗
66. 10.1007/s10853-022-07183-y10.1007/s10853-022-07183-y ↗
67. 10.1016/j.jnucmat.2021.15304110.1016/j.jnucmat.2021.153041 ↗
68. 10.1002/col.2040310.1002/col.20403 ↗
69. 10.1179/174329408X31560710.1179/174329408X315607 ↗
70. 10.1016/j.actbio.2014.12.00310.1016/j.actbio.2014.12.003 ↗
71. 10.1016/j.mtla.2018.06.00710.1016/j.mtla.2018.06.007 ↗
72. 10.1371/journal.pone.006626310.1371/journal.pone.0066263 ↗
73. Aune B. · Phys. Rev. · 2000 · 3 · 092001
74. 10.2172/426807810.2172/4268078 ↗
75. P.Bajaj Disertation The University of Sheffield 2016.
76. 10.1002/adem.20030056710.1002/adem.200300567 ↗
77. 10.1016/j.actamat.2016.08.08110.1016/j.actamat.2016.08.081 ↗
78. 10.1016/j.jmst.2018.09.00210.1016/j.jmst.2018.09.002 ↗
79. 10.3390/ma1313300110.3390/ma13133001 ↗
80. 10.1016/j.scriptamat.2014.11.03710.1016/j.scriptamat.2014.11.037 ↗
81. 10.1080/14686996.2017.136130510.1080/14686996.2017.1361305 ↗
82. 10.1016/j.matdes.2020.10896610.1016/j.matdes.2020.108966 ↗
83. 10.3390/met1101005810.3390/met11010058 ↗
84. 10.1016/j.matlet.2015.06.04610.1016/j.matlet.2015.06.046 ↗
85. 10.1007/s42243-020-00398-w10.1007/s42243-020-00398-w ↗
86. 10.1007/s11665-021-06082-810.1007/s11665-021-06082-8 ↗
87. A.Poulia A.Azar P.Svec C.Bazioti B.Belle A. E.Gunnas S.Diplas P.Mikheenko 2020 IEEE 10th Int. Conf. Nanomaterials: Applications & Properties (NAP) IEEE Piscataway NJ2020.
88. 10.1016/j.msea.2021.14084910.1016/j.msea.2021.140849 ↗
89. Dada M. · 2019
90. Moylan S. · 2015
91. NIST Qualification for Additive Manufacturing Materials Processes and Parts 2020http://www.nist.gov/el/isd/sbm/qammpp.cfm(accessed: October 2021).
92. AMS4999A SAE AEROSPACE SAE International Warrendale 2011 pp.1–11.
93. 10.1007/s11837-015-1810-010.1007/s11837-015-1810-0 ↗
94. (AIA) AIA Recommended Guidance for Certification of AM Components 2020 pp.1.https://www.aia-aerospace.org/wp-content/uploads/2020/02/AIA-Additive-Manufacturing-Best-Practices-Report-Final-Feb2020.pdf(accessed: October 2021).
95. 10.1595/205651315X68868610.1595/205651315X688686 ↗
96. 10.1016/j.powtec.2016.06.02210.1016/j.powtec.2016.06.022 ↗
97. 10.1007/978-3-319-55128-910.1007/978-3-319-55128-9 ↗
98. HSS and LimaCorporate Open First Provider-Based 3D Design and Printing Center for Complex Joint Reconstruction Surgery HSS News 2021.
99. Paradis P. L. · 2020 · 1
100. 10.1007/s00170-015-7973-610.1007/s00170-015-7973-6 ↗