Structure and properties of nano SiC coatings in-situ fabricated by laser irradiation

Abstract The nano SiC coatings were prepared on the surface of graphite by laser irradiation under different laser energy densities (7.07–14.15 kJ/cm2). The influence of laser energy density on the structure and quality of coatings was systematically investigated. The results show that laser irradiation can transform the preset micron-SiC particle coating into nano-SiC particle coating. The nano-SiC coating prepared by laser irradiation can effectively enhance the high temperature oxidation resistance of the graphite substrate. When the laser energy density is 7.07 kJ/cm2, the prepared coating displays a single crystal structure and a good morphology without cracks and spheroidization. The coating prepared under the laser density of 10.61 kJ/cm2 shows a mixed crystal structure with obvious spheroidization. Further increase the laser energy density to 14.15 kJ/cm2, the main structure of prepared coating turns to polycrystalline and obvious cracks can be observed. The cross-section analysis of coating prepared under laser energy density of 7.07 kJ/cm2 indicates that there existed elemental diffusion between the coating and the substrate which increased the adhesion of coating. The calculations based on the Arrhenius formula present that this prepared coating has higher activation energy and therefore it has better high temperature oxidation resistance than the other prepared coatings.