Experiment and numerical simulation of the influence mechanism of kinetic factors on rapid growth of KDP crystal

Abstract A series of KDP crystals at different rotation speeds ranging from 9 to 120 rpm were grown by rapid growth method. The results fully demonstrate that rotation speed as a key kinetic parameter has a great influence on the whole crystallization process. Moreover, an important characteristic has been proved that the growth rates along X and Z-direction increase with the increase of rotation speed lower than 100 rpm, while the rates of X-direction are always greater than Z-direction. Combined with numerical simulation method, the correlations of solution stability with kinetic factors including rotation speed, crystal size and growth platform are explored in detail. During the crystallization process, the thickness of boundary layer decrease and a higher flow rate is caused with the increase of rotation speed below 100 rpm, and the generation of inclusions at lower speed may be associated with the slower flow rate of growth solution. The stability of solution gradually decreases as the rotation speed ranges from 100 to 120 rpm. Furthermore, the computed results of Re imply that reducing rotation speed as increasing of crystal size may be an effective method to obtain high-quality and large-scale KDP crystal by rapid growth technique. Comparing to the growing platform with four columns, the platform with two circular connecting columns play an active role in influencing the growth rate of KDP crystal, especially in axial direction.