Improvement of surface integrity in the grinding of bioceramic partially stabilized zirconia using analytical, numerical, and experimental methods
Source abstract
Abstract
Abstract In the present paper, the impact of grinding on the surface integrity of the PSZ is investigated through analytical, numerical, and experimental studies. The analytical model of the single grit grinding of the PSZ was developed by taking into consideration the strain rate, the grinding temperature, and the phase transformation of the zirconia. Numerical modeling of the grinding-induced SSD and analysis of the relationship between the parameters of this process and crack formation were performed in the ABAQUS Software via coupled finite element – smoothed particle hydrodynamics (FE-SPH) method. The results showed that, in all cases, the experimental data fall within the ranges calculated via the analytical approach. Moreover, the numerical model revealed that, on average, the numerical results differed from the respective experimental data by less than 15%. Investigation of SEM images of the ground surface indicated more than 17% improvement in the surface integrity together with a reduction in the SSD at 100 μm beneath the ground surface from 3.4% down to 0.9%. The ground surface was further studied using X-ray diffraction (XRD) analysis, with the results indicating the correspondence of the trend of the phase transformation from tetragonal to monoclinic to the increasing trend of the surface integrity and bending strength.
Source: openaire · Quality: candidate unverified · Source record ↗
Research context
OpenAlex topics: Advanced Surface Polishing Techniques · Advanced machining processes and optimization · Tunneling and Rock Mechanics
SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.
References (79)
Show source-provided references
1. Influence of aging on flexural strength of translucent zirconia for monolithic restorations10.1016/j.prosdent.2016.06.010 ↗
2. A study on the building blocks of restorative dentistry
3. Performance of diamond and silicon carbide wheels on grinding of bioceramic material under minimum quantity lubrication condition10.1115/1.4037940 ↗
4. Application of zirconia in dentistry: biological, mechanical and optical considerations
5. Grinding characteristics, material removal, and damage formation mechanisms of zirconia ceramics in hybrid laser/grinding10.1115/1.4039645 ↗
6. Current status of zirconia in dentistry an overview
7. A systematic review and meta-analysis on the clinical outcome of zirconia implant–restoration complex10.1016/j.jpor.2018.04.007 ↗
8. Influence of additives on the purity of tetragonal phase and grain size of ceria-stabilized tetragonal zirconia polycrystals (Ce-TZP)10.1016/j.ceramint.2018.09.179 ↗
9. Weibull strength statistics of hydrothermally aged 3 mol% yttria-stabilised tetragonal zirconia10.1016/j.ceramint.2014.04.131 ↗
10. Sol–gel derived bioactive coating on zirconia: effect on flexural strength and cell proliferation10.1002/jbm.b.33780 ↗
11. Affect of grinding and polishing on near-surface phase transformations in zirconia10.1016/0025-5408(77)90017-4 ↗
12. Effect of thickness and surface modifications on flexural strength of monolithic zirconia10.1016/j.prosdent.2017.08.007 ↗
13. Grinding characteristics and removal mechanism of 2.5 D-needled Cf/SiC composites10.1016/j.ceramint.2019.07.156 ↗
14. Grinding performance improvement of laser micro-structured silicon nitride ceramics by laser macro-structured diamond wheels10.1016/j.ceramint.2019.09.034 ↗
15. Self-sharpening ability of monolayer brazed polycrystalline CBN grinding wheel during high-speed grinding10.1016/j.ceramint.2019.08.115 ↗
16. An efficient strategy for grinding carbon fiber-reinforced silicon carbide composite using minimum quantity lubricant10.1016/j.ceramint.2019.02.163 ↗
17. Cup wheel grinding-induced subsurface damage in optical glass BK7: an experimental, theoretical and numerical investigation10.1016/j.precisioneng.2019.04.003 ↗
18. Controlled material removal mode and depth of micro cracks in precision grinding of fused silica–A theoretical model and experimental verification10.1016/j.ceramint.2017.05.327 ↗
19. Study on cutting force model in ultrasonic vibration assisted side grinding of zirconia ceramics10.1016/j.ijmachtools.2016.01.004 ↗
20. Mechanism underlying formation of SSC in optical glass due to dynamic impact of single diamond scratch10.1007/s11771-015-2961-4 ↗
21. Experimental investigation of subsurface damage depth of lapped optics by fluorescent method10.1007/s11771-018-3859-8 ↗
22. Analysis on the effects of grinding wheel speed on removal behavior of brittle optical materials10.1115/1.4034665 ↗
23. A model and application of vibratory surface grinding10.1115/1.4040725 ↗
24. Influence of surface nano-roughness on osseointegration of zirconia implants in rabbit femur heads using selective infiltration etching technique10.1563/AAID-JOI-D-11-00075 ↗
25. Finite element analysis for dental implants subjected to thermal loads
26. Electrical implications of corrosion for osseointegration of titanium implants10.1177/0022034511408428 ↗
27. Wnek · 2008
28. Influence of surface roughness of dental zirconia implants on their mechanical stability, cell behavior and osseointegration
29. Experimental analysis of ductile-brittle transitions for parallel and intersecting micro-slot grinding in BK-7 glass10.1016/j.ceramint.2019.02.185 ↗
30. Ceramic steel?10.1038/258703a0 ↗
31. Grinding mechanisms for ceramics10.1016/S0007-8506(07)60511-3 ↗
32. Fracture behavior and self-sharpening mechanisms of polycrystalline cubic boron nitride in grinding based on cohesive element method10.1016/j.cja.2018.11.004 ↗
33. Micro-fracture mechanism of polycrystalline CBN grain during single grain scratching tests based on fractal dimension analysis10.1016/j.precisioneng.2019.05.010 ↗
34. Elastic/plastic indentation damage in ceramics: the lateral crack system10.1111/j.1151-2916.1982.tb10782.x ↗
35. Comparison of materials for use in the precision grinding of optical components
36. Direct observation and analysis of indentation cracking in glasses and ceramics10.1111/j.1151-2916.1990.tb05119.x ↗
37. Elastic stress field model and micro-crack evolution for isotropic brittle materials during single grit scratching10.1016/j.ceramint.2017.05.054 ↗
38. Effects of laser-assisted grinding on surface integrity of zirconia ceramic10.1016/j.ceramint.2019.09.051 ↗
39. Surface treatments of titanium dental implants for rapid osseointegration10.1016/j.dental.2006.06.025 ↗
40. Surface microroughness of optical glasses under deterministic microgrinding10.1364/AO.35.004448 ↗
41. Molecular dynamics simulation of nano-lithography process using atomic force microscopy10.1016/S0039-6028(01)01938-0 ↗
42. Molecular dynamics simulation of processing using AFM pin tool10.1016/j.apsusc.2005.09.005 ↗
43. Machining characterization of the nano-lithography process using atomic force microscopy10.1088/0957-4484/11/3/308 ↗
44. Study of effect of indenter shape in nanometric scratching process using molecular dynamics10.1016/j.msea.2011.02.035 ↗
45. Experimental investigation on grinding characteristics of optical glass BK7: with special emphasis on the effects of machining parameters10.1007/s00170-015-7495-2 ↗
46. Evaluation of grinding-induced subsurface damage in optical glass BK710.1016/j.jmatprotec.2015.11.003 ↗
47. Residual stress distribution in silicon wafers machined by rotational grinding10.1115/1.4036125 ↗
48. Subsurface damage mechanism of high speed grinding process in single crystal silicon revealed by atomistic simulations10.1016/j.apsusc.2014.10.149 ↗
49. Diamond machining of silicon: a review of advances in molecular dynamics simulation10.1016/j.ijmachtools.2014.09.013 ↗
50. Ultra thin silicon wafer slicing using wire-EDM for solar cell application10.1016/j.matdes.2017.03.059 ↗
51. Analysis of grinding mechanics and improved predictive force model based on material-removal and plastic-stacking mechanisms10.1016/j.ijmachtools.2017.06.002 ↗
52. Investigation of grinding modes in horizontal surface grinding of optical glass BK710.1016/j.jmatprotec.2011.05.006 ↗
53. Relationship between subsurface damage and surface roughness of optical materials in grinding and lapping processes10.1016/j.jmatprotec.2007.11.118 ↗
54. Effect of temperature and stress on plastic deformation in monocrystalline silicon induced by scratching10.1063/1.1847692 ↗
55. Vitreous bond CBN wheel for high speed grinding of zirconia and M2 tool steel
56. Some experiments on the scratching of silicon:: in situ scratching inside an SEM and scratching under high external hydrostatic pressures10.1016/S0020-7403(00)00019-9 ↗
57. A predictive model of grinding force in silicon wafer self-rotating grinding10.1016/j.ijmachtools.2016.07.009 ↗
58. Modeling and simulation of grinding wheel by discrete element method and experimental validation10.1007/s00170-015-7205-0 ↗
59. Ductile to brittle transition depth during single‐grit scratching on alumina ceramics10.1111/j.1551-2916.2007.01970.x ↗
60. The effect of strain rate and fibre content on the Poisson's ratio of glass/epoxy composites10.1016/S0263-8223(99)00089-6 ↗
61. Malkin · 2008
62. Effect of strain rate and temperature on yielding and fracture toughness of brazed joints of Inconel
63. Effect of crystallographic orientation on mechanical removal of CaF210.1016/j.wear.2017.02.005 ↗
64. Finite element modeling of the scratch response of a coated time-dependent solid10.1016/j.wear.2009.05.005 ↗
65. Grinding characteristics, material removal and damage formation mechanisms in high removal rate grinding of silicon carbide10.1016/j.ijmachtools.2010.08.008 ↗
66. Experimental investigation of surface/subsurface damage formation and material removal mechanisms in SiC grinding10.1016/j.ijmachtools.2007.10.013 ↗
67. Brittle-ductile transition in shape adaptive grinding (SAG) of SiC aspheric optics10.1016/j.ijmachtools.2016.11.006 ↗
68. Depth-of-cut errors in ELID surface grinding of zirconia-based ceramics10.1016/j.ijmachtools.2014.08.003 ↗
69. Acoustic emission as an indicator of material-removal regime in glass micro-machining10.1016/0141-6359(92)90019-S ↗
70. Numerical study of scratch velocity effect on recovery of viscoelastic–viscoplastic solids10.1016/j.ijmecsci.2009.11.006 ↗
71. Subsurface nanocracking in monocrystalline Si (0 0 1) induced by nanoscratching10.1016/j.engfracmech.2014.02.016 ↗
72. Raman microspectroscopy analysis of pressure-induced metallization in scratching of silicon10.1088/0268-1242/16/5/311 ↗
73. Study on the machined depth when nanoscratching on 6H-SiC using Berkovich indenter: modelling and experimental study10.1016/j.apsusc.2016.02.032 ↗
74. Use of FIB/SEM to assess the tribo-corrosion of WC/Co hardmetals in model single point abrasion experiments10.1016/j.triboint.2012.11.008 ↗
75. The mechanical properties of the scratched surface for silica glass by molecular dynamics simulation10.1016/j.jnoncrysol.2015.04.001 ↗
76. Influence of grinding parameters on phase transformation, surface roughness, and grinding cost of bioceramic partially stabilized zirconia (PSZ) using diamond grinding wheel10.1007/s00170-019-04505-4 ↗
77. A new chip-thickness model for performance assessment of silicon carbide grinding10.1007/s00170-003-1788-6 ↗
78. Properties of ceramics based on zirconia partly stabilized with yttrium concentrate10.1007/BF01290392 ↗
79. An improved computational constitutive model for brittle materials