journal article·2017-09

Hot corrosion behaviour of nanostructured zirconia in molten NaVO3 salt

Jinshuang Wang, Junbin Sun, Binglin Zou, Xin Zhou, Shujuan Dong, Lifen Li, Jianing Jiang, Longhui Deng, Xueqiang Cao

Ceramics International· Volume 43· Issue 13
Publisher page

Abstract

Plasma sprayed coatings were fabricated from nanostructured yttria-stabilized zirconia powders (n-YSZ) with different crystalline grain sizes, prepared via sintering of nano ZrO2-4 mol% Y2O3 powders at different temperatures. The hot corrosion behaviour of both n-YSZ powders and their corresponding coatings with sodium metavanadate (NaVO3) were investigated at 700 °C. During hot corrosion, NaVO3 reacts with Y2O3 in YSZ to form YVO4, leading to a tetragonal to monoclinic destructive phase transformation of YSZ. The crystalline grain size of n-YSZ powders did not affect the hot corrosion mechanisms of both the n-YSZ powders and their corresponding coatings. However, compared with n-YSZ powders, the coatings were more easily corroded, and the coatings formed from starting powders with crystalline grain sizes <30 nm featured better degradation resistance to hot corrosion.
Source: openaire · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: High-Temperature Coating Behaviors · Nuclear Materials and Properties · Advanced ceramic materials synthesis

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (38)

Show source-provided references
1. Degradation of plasma-sprayed yttria-stabilized zirconia coatings via ingress of vanadium oxide10.1016/j.jeurceramsoc.2008.10.003 ↗
2. Hot-corrosion behaviors of overlay-clad yttria-stabilized zirconia coatings in contact with vanadate–sulfate salts10.1016/j.jeurceramsoc.2009.10.017 ↗
3. Comparison of microstructure and mechanical properties of plasma-sprayed nanostructured and conventional yttria stabilized zirconia thermal barrier coatings10.1016/j.ceramint.2013.04.068 ↗
4. Evaluation of hot corrosion behavior of CSZ, CSZ/micro Al2O3, and CSZ/nano Al2O3, plasma sprayed thermal barrier coatings10.1016/j.ceramint.2013.08.135 ↗
5. Commercial thermal barrier coatings with a double-layer bond coat on turbine vanes and the process repeatability10.1016/j.surfcoat.2009.02.007 ↗
6. A comparative study on hot corrosion resistance of three types of thermal barrier coatings: YSZ, YSZ+Al2O3, and YSZ/Al2O310.1016/j.msea.2007.06.001 ↗
7. Hot corrosion of some superalloys and role of high-velocity oxy-fuel spray coatings—a review10.1016/j.surfcoat.2004.10.056 ↗
8. Influence of the deposition energy on the composition and thermal cycling behavior of La2(Zr0.7Ce0.3)2O7 coatings10.1016/j.jeurceramsoc.2008.10.005 ↗
9. Double-ceramic-layer thermal barrier coatings of La2Zr2O7/YSZ deposited by electron beam-physical vapor deposition10.1016/j.jallcom.2008.06.064 ↗
10. Microstructural characterization of plasma-sprayed nanostructured zirconia powders and coatings10.1016/S0955-2219(02)00096-1 ↗
11. Phase stability of t′-zirconia-based thermal barrier coatings: mechanistic insights10.1111/j.1551-2916.2011.04531.x ↗
12. Zirconates as new materials for thermal barrier coatings10.1111/j.1151-2916.2000.tb01506.x ↗
13. New thermal barrier coatings based on pyrochlore/YSZ double-layer systems10.1111/j.1744-7402.2004.tb00186.x ↗
14. Perovskite-type strontium zirconate as a new material for thermal barrier coatings10.1111/j.1551-2916.2008.02472.x ↗
15. Lanthanum cerium oxide as thermal barrier coating material for high temperature applications10.1002/adma.200304132 ↗
16. Lanthanum hexaaluminate – novel thermal barrier coatings for gas turbine applications – materials and process development10.1016/S0257-8972(01)01642-5 ↗
17. Lanthanum hexaaluminate—a new material for atmospheric plasma spraying of advanced thermal barrier coatings10.1361/105996301770349105 ↗
18. Toward highly sintering-resistant nanostructured ZrO2-7wt%Y2O3 coatings for TBC applications by employing differential sintering10.1007/s11666-008-9217-x ↗
19. Comparison of thermal shock resistances of plasma-sprayed nanostructured and conventional yttria stabilized zirconia thermal barrier coatings10.1016/j.ceramint.2012.05.060 ↗
20. Plasma-sprayed YSZ coatings: microstructural features and resistance to molten metals10.1016/j.jallcom.2008.07.209 ↗
21. Nanostructured YSZ thermal barrier coatings engineered to counteract sintering effects10.1016/j.msea.2007.07.082 ↗
22. Microstructure and thermal properties of plasma sprayed thermal barrier coatings from nanostructured YSZ10.1007/s11666-010-9535-7 ↗
23. Comparison of hot corrosion behaviors of plasma-sprayed nanostructured and conventional YSZ thermal barrier coatings exposure to molten vanadium pentoxide and sodium sulfate10.1016/j.jeurceramsoc.2013.08.006 ↗
24. Fabrication and evaluation of plasma-sprayed nanostructured and conventional YSZ thermal barrier coatings10.2174/157341312800620250 ↗
25. Effect of heat treatment of nanosized 8YSZ powder on thermal shock resistance of plasma sprayed coatings
26. X-Ray diffraction procedure for polycrystalline and amorphous materials10.1021/ja01612a110 ↗
27. Evaluation of hot corrosion behavior of plasma sprayed ceria and yttria stabilized zirconia thermal barrier coatings in the presence of Na2SO4+V2O5, molten salt10.1016/j.ceramint.2012.05.047 ↗
28. Microstructure of zirconia-yttria plasma-sprayed thermal barrier coatings10.1007/BF02403869 ↗
29. Calibration curve for quantitative analysis of the monoclinic-tetragonal ZrO2 system by X-Ray diffraction10.1111/j.1151-2916.1984.tb19614.x ↗
30. Phase transition behavior of yttria-stabilized zirconia from tetragonal to monoclinic in the lanthanum zirconate/yttria-stabilized zirconia coupled-system using molecular dynamics simulation10.1016/j.molliq.2015.03.053 ↗
31. Bose · 2007
32. Influence of original powders on the microstructure and properties of thermal barrier coatings deposited by supersonic atmospheric plasma spraying, Part I: microstructure10.1016/j.ceramint.2012.12.007 ↗
33. Thermal shock resistances of nanostructured and conventional zirconia coatings deposited by atmospheric plasma spraying10.1016/j.surfcoat.2004.08.225 ↗
34. High-temperature corrosion behavior of zirconia ceramic in molten Na2SO4+NaVO3 salt mixture10.1016/j.ceramint.2015.08.116 ↗
35. Microstructural stability of zirconia–alumina composite coatings during hot corrosion test at 1050°C10.1016/j.jallcom.2010.06.110 ↗
36. Evolution of hot corrosion resistance of YSZ, Gd2Zr2O7, and Gd2Zr2O7+YSZ composite thermal barrier coatings in Na2SO4+V2O5 at 1050°C10.1016/j.jeurceramsoc.2012.01.006 ↗
37. Hot corrosion behavior of rare earth zirconates and yttria partially stabilized zirconia thermal barrier coatings10.1016/j.surfcoat.2010.04.044 ↗
38. Microscopic observation of degradation behavior in yttria and ceria stabilized zirconia thermal barrier coatings under hot corrosion10.1016/j.surfcoat.2004.04.065 ↗