The fabrication of silver/zirconia coatings: characterization, corrosion and antibacterial properties
Source abstract
Abstract
Ceramic coatings, which are typically chemically stable and resistant to wear, corrosion, and oxidation, have been utilized in medical applications. The properties of ceramic coatings could be increased by modifying them with metals/alloys. Thus, the aims of this work are to obtain information regarding the effect of surface alterations on the behavior and performance of materials through the growth of ZrO2 and Ag-deposited ZrO2 coatings on 316L stainless steel substrates. This research has examined the effect of a ceramic and metal-coated ceramics on a stainless steel bulk, with a specific focus on surface qualities including wettability, corrosion behavior, and bacterial adherence. The zirconia (ZrO2) and Ag-deposited ZrO2 (Ag-ZrO2) were produced on 316L stainless steel surface. The phase structure, binding energy, functional groups, surface and cross sectional morphology, elemental distribution, roughness and wettability of all surfaces were investigated by X-ray diffraction (XRD), X-ray photoelectron spectroscopy (XPS), Fourier transformed infrared spectroscopy (FT-IR), scanning electron microscopy (SEM), energy dispersive X-ray (EDX)-mapping, profilometer and contact angle measurements, respectively. As the first failure, the adhesion strength of the coating was measured as 170 N. Ag-ZrO2 surfaces indicated hydrophobic character compared to 316L and ZrO2 surfaces. Corrosion behavior of all surfaces was investigated in SBF solution at 37 °C by means of Linear Sweep Voltammetry (LSV). Modifying the surface influenced the corrosion properties of 316L. Corrosion current density of ZrO2 and Ag-ZrO2 coated 316L materials was not significantly different than bare 316L, and the coated surfaces exhibited passive behavior in SBF. The antimicrobial efficiency of the surfaces was assessed in Staphylococcus aureus (S. aureus) and Escherichia coli (E. coli), two common pathogens associated with infections related to implants. The antibacterial activity of ZrO2 and Ag-ZrO2 coated surfaces was found to be more effective than that of 316L.
Source: openaire · Quality: candidate unverified · Source record ↗
Research context
OpenAlex topics: Bone Tissue Engineering Materials · Corrosion Behavior and Inhibition · Nanoparticles: synthesis and applications
SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.
References (82)
Show source-provided references
1. Evaluation of TiO2 coatings obtained using the sol–gel technique on surgical grade type 316L stainless steel in simulated body fluid10.1016/j.matlet.2005.05.036 ↗
2. Development of models for prediction of corrosion and pitting potential on AISI 304 stainless steel in different environmental conditions10.20964/2016.09.26 ↗
3. In vivo corrosion of 316L stainless-steel hip implants: morphology and elemental compositions of corrosion products10.1016/S0142-9612(97)00208-1 ↗
4. Anodized nanostructured 316L stainless steel enhances osteoblast functions and exhibits anti-fouling properties10.1021/acsbiomaterials.2c01072 ↗
5. Şireli · 1999
6. 9 - anti-corrosion and anti-wear ceramic coatings
7. An investigation of different ceramic coating thermal properties10.1016/j.matdes.2004.12.010 ↗
8. Annealed thin-film zirconia coating adhered on 316L stainless steel as a bio-inert indwelling needle10.1016/j.matdes.2015.09.027 ↗
9. 20 - environmental impacts and benefits of ceramic coatings
10. 13 - ceramic coated surface for corrosion and wear resistance
11. Deposition of yttria-stabilised zirconia coatings using liquid precursors
12. Effect of stand-off distance (SOD) on damping properties of atmospheric plasma sprayed alumina-zirconia ceramic coatings10.1080/02670844.2020.1780674 ↗
13. Zirconia coatings as efficient soil moisture sensors for water irrigation10.1109/JSEN.2021.3102973 ↗
14. Investigation of the thermomechanical properties of a plasma-sprayed nanostructured zirconia coating10.1016/S0955-2219(02)00345-X ↗
15. Sol-gel derived zirconia membrane on silicon carbide substrate10.1016/j.jeurceramsoc.2019.04.054 ↗
16. Mechanical properties and thermal shock behavior of Al2O3-YSZ ceramic layers obtained by atmospheric plasma spraying10.3390/cryst13040614 ↗
17. Structure and electrochemical behavior of atmospheric plasma sprayed Cr3C2-NiCr cermet composite coatings10.1016/j.ijrmhm.2023.106105 ↗
18. Glass coatings to enhance the interfacial bond strength between veneering ceramic and zirconia10.1007/s10266-020-00497-w ↗
19. 11 - ceramic coatings for dental implant applications
20. 12 - ceramic coatings for wound healing applications
21. Application of zirconia ceramic biomaterial implants in the restoration of tooth loss caused by periodontal disease10.1166/sam.2022.4173 ↗
22. Ca-doped zirconia mesoporous coatings for biomedical applications: a physicochemical and biological investigation10.1016/j.jeurceramsoc.2019.10.024 ↗
23. Bioactive glass modified with zirconium incorporation for dental implant applications: fabrication, structural, electrical, and biological analysis10.3390/ijms241310571 ↗
24. Chapter 19 - orthopedic applications of implant coatings
25. Construction and properties of the antibacterial epitaxial transition layer on a zirconia ceramic surface10.1039/D1RA06496G ↗
26. Enhanced antibacterial effect on zirconia implant abutment by silver linear-beam ion implantation10.3390/jfb14010046 ↗
27. Antibacterial evaluation of zirconia coated with plasma-based graphene oxide with photothermal properties10.3390/ijms24108888 ↗
28. Microorganism adhesion inhibited by silver doped Yttria-stabilized zirconia ceramics10.1016/j.ceramint.2011.02.023 ↗
29. Characterization and investigation of biological properties of silver nanoparticle-doped hydroxyapatite-based surfaces on zirconium10.1038/s41598-023-33992-5 ↗
30. Antibacterial effects of silver–zirconia composite coatings using pulsed laser deposition onto 316L SS for bio implants10.1007/s40204-014-0028-5 ↗
31. Silver-doped ZrO2-TiO2 nanocomposite coatings on 316L stainless steel for enhanced corrosion resistance and bio applications10.1016/j.surfcoat.2024.131203 ↗
32. Electrochemical and structural characterisation of zirconia reinforced hydroxyapatite bioceramic sol–gel coatings on surgical grade 316L SS for biomedical applications10.1016/j.ceramint.2005.11.011 ↗
33. Corrosion and biocompatibility behaviour of zirconia coating by EBPVD for biomedical applications10.1016/j.surfcoat.2017.11.047 ↗
34. How useful is SBF in predicting in vivo bone bioactivity?10.1016/j.biomaterials.2006.01.017 ↗
35. Effect of TIG welding on corrosion behavior of 316L stainless steel10.1016/j.matlet.2006.09.008 ↗
36. Effect of cellular structure on the mechanical properties of 316L stainless steel fabricated by EBF310.1016/j.jmrt.2023.07.024 ↗
37. Tetragonal nanosized zirconia: hydrothermal synthesis and its performance as a promising ceramic reinforcement10.3390/inorganics11050217 ↗
38. Current classification of zirconia in dentistry: an updated review10.7717/peerj.15669 ↗
39. What future for zirconia as a biomaterial?10.1016/j.biomaterials.2005.07.034 ↗
40. Classification and properties of dental zirconia as implant fixtures and superstructures10.3390/ma14174879 ↗
41. Effects of TiO2 on microstructural, mechanical properties and in-vitro bioactivity of plasma sprayed yttria stabilised zirconia coatings for dental application10.1016/j.ceramint.2017.12.008 ↗
42. Ultra-fine yttria-stabilized zirconia for dental applications: a step forward in the quest towards strong, translucent and aging resistant dental restorations10.1016/j.jeurceramsoc.2022.11.048 ↗
43. Arc erosion behavior of Ag-8 wt.%ZrO2 contact materials with CuO additions10.1016/j.ceramint.2024.07.357 ↗
44. Microscopic mapping of dopant content and its link to the structural and thermal stability of yttria-stabilized zirconia polycrystals10.1007/s10853-019-04080-9 ↗
45. A gold electrode modified with silver oxide nanoparticle decorated carbon nanotubes for electrochemical sensing of dissolved ammonia10.1007/s00604-016-1797-4 ↗
46. The reaction of silver with NO/O210.1016/S0169-4332(98)00190-1 ↗
47. Ag:ZrO2 nanocomposite thin films derived using a novel sol–gel technique10.1002/pssb.200844464 ↗
48. Influence of polymorphic ZrO2 phases and the silver electronic state on the activity of Ag/ZrO2 catalysts in the hydrogenation of CO2 to methanol10.1021/cs100033v ↗
49. Effect of preparation method on the performance of silver-zirconia catalysts for soot oxidation in diesel engine exhaust10.1016/j.apcatb.2017.11.070 ↗
50. Interpretation of oxygen 1s X-ray photoelectron spectroscopy of ZnO10.1021/acs.chemmater.3c00801 ↗
51. Phase transformation of ZrO2 nanoparticles produced from zircon10.1080/01411594.2011.619698 ↗
52. Synthesis, characterization and electrochemical properties of mesoporous zirconia nanomaterials prepared by self-assembling sol–gel method with tween 20 as a template
53. Hydrothermal synthesis of zirconium oxide nanoparticles and its characterization10.1007/s10854-016-4469-6 ↗
54. Synthesis and characterization of pure tetragonal ZrO2 nanoparticles with enhanced photocatalytic activity10.1016/j.ceramint.2018.01.123 ↗
55. Biological and corrosion behavior of m-ZrO2 and t-ZrO2 coated 316L SS for potential biomedical applications10.1016/j.ceramint.2018.05.103 ↗
56. Fatigue behaviour of low temperature carburised AISI 316L austenitic stainless steel10.1016/j.surfcoat.2007.07.066 ↗
57. ’AISI 316L östenitik paslanmaz Çeliğin korozyonlu yorulma, termal Çevrim ve Darbeli aşınma davranışlarına farklı kaplamaların etkisi
58. Characterization and in vitro properties of anti-bacterial Ag-based bioceramic coatings formed on zirconium by micro arc oxidation and thermal evaporation10.1016/j.surfcoat.2017.10.023 ↗
59. Hydrophilic modification strategies to enhance the surface biocompatibility of poly(dimethylsiloxane)-based biomaterials for medical applications10.1002/admi.202202333 ↗
60. Hydrophilic films: how hydrophilicity affects blood compatibility and cellular compatibility10.1002/adv.21820 ↗
61. Cell adhesion and proliferation on hydrophilic dendritically modified surfaces10.1016/j.biomaterials.2008.07.016 ↗
62. Superhydrophobic surfaces: insights from theory and experiment10.1021/acs.jpcb.9b08567 ↗
63. Development of superhydrophobic material SS 17-4 PH for bracket orthodontic application by metal injection molding10.1088/1757-899X/299/1/012096 ↗
64. Role of superhydrophobic coatings in biomedical applications10.1016/j.matpr.2021.02.457 ↗
65. Biocompatible superhydrophobic coating material for biomedical applications10.1007/s10971-016-4244-4 ↗
66. Tunable wettability on metal oxide surfaces for future applications10.1016/j.ccr.2024.215843 ↗
67. Antimicrobial surfaces: a review of synthetic approaches, applicability and outlook10.1007/s10853-021-06404-0 ↗
68. Influence of the hydrophobic–hydrophilic nature of biomedical polymers and nanocomposites on in vitro biological development10.1002/mame.201700259 ↗
69. The tribological properties of bioceramic coatings produced on Ti6Al4V alloy by plasma electrolytic oxidation10.1016/j.ceramint.2013.09.062 ↗
70. Characterization and mechanical properties of coatings on magnesium by micro arc oxidation10.1016/j.apsusc.2012.08.099 ↗
71. Structural and electrochemical corrosion studies of spin coated ZrO2 thin films over stainless steel alloy for bone defect applications
72. On the corrosion, stress corrosion and cytocompatibility performances of ALD TiO2 and ZrO2 coated magnesium alloys10.1016/j.jmbbm.2021.104945 ↗
73. Zirconium-based metallic glass and zirconia coatings to inhibit bone formation on titanium10.1088/1748-605X/aba23a ↗
74. Sol–gel derived porous zirconium dioxide coated on 316L SS for orthopedic applications10.1007/s10971-009-2024-0 ↗
75. Atomic layer deposited ZrO2 nanofilm on Mg-Sr alloy for enhanced corrosion resistance and biocompatibility10.1016/j.actbio.2017.06.015 ↗
76. Processing of Ti/(HA+ZrO2) biocomposite and 50% porous hybrid scaffolds with low Young's modulus by powder metallurgy: comparing of structural, mechanical, and corrosion properties
77. Enhanced antibacterial and corrosion resistance properties of Ag substituted hydroxyapatite/functionalized multiwall carbon nanotube nanocomposite coating on 316L stainless steel for biomedical application10.1016/j.ultsonch.2019.104730 ↗
78. Ion implantation of 109Ag stable isotope as a tracer in SS316L biomedical implant for failure detection
79. Synthesis and antibacterial activity of silver nanoparticles against gram-positive and gram-negative bacteria10.1016/j.nano.2011.05.007 ↗
80. Antimicrobial properties of the Ag, Cu nanoparticle system
81. Proteomic analysis of the mode of antibacterial action of silver nanoparticles10.1021/pr0504079 ↗
82. Cytocompatibility and antibacterial properties of zirconia coatings with different silver contents on titanium10.1016/j.tsf.2013.07.075 ↗