Performance and microstructural development of 3D printable MgO-SiO2 mixes containing magnesium silicate monohydrate

This study investigated the inclusion of magnesium silicate monohydrate (MSMH) crystal in MgO–SiO2 mixes designed for extrusion-based 3D printing. Considering the adjustment and optimization of rheological properties are fundamental for the printability of cement pastes, the dynamic rheology, thixotropy and strength development of the prepared mixes were analyzed to characterize their fresh properties, workability, buildability, and mechanical performance. Furthermore, isothermal calorimetry, X-ray diffraction (XRD), thermogravimetric analysis (TG/DTG), and scanning electron microscopy (SEM) were employed to investigate the phase composition and microstructural evolution of the pastes, with and without the presence of MSMH. Addition of MSMH at 2 % of the binder component significantly enhanced the plastic viscosity, dynamic yield stress and thixotropy. Pastes incorporating 2 % MSMH exhibited excellent structural build-up without affecting extrudability, with a minimal strain deformation in the printed structure. The compressive strength of all pastes exceeded 20 MPa after 3 days, reaching ∼50 MPa at 28 days with 2 % MSMH inclusion. The introduction of MSMH improved the peak heat flow measured by isothermal calorimetry and enhanced the formation and growth of hydration products after 7 days of curing, resulting in a more compact microstructure.