Development of metakaolin-based geopolymeric asymmetric membrane for oil-in-water emulsion microfiltration

This study investigated the potential application of geopolymeric material for the separation of oil-in-water emulsions in wastewater treatment. For the first time, an asymmetric membrane made of geopolymers was developed for this specific separation process. The performances of the geopolymeric membrane in oil separation were compared with those obtained by a commercial ceramic membrane. The study also aimed at exploring the effects of emulsion formulation and emulsion properties (surfactant type and concentration, pH, and zeta potential) and membrane parameters (surface charge and material) on permeate volumetric flux and chemical oxygen demand (COD) rejection. Emulsions were prepared using 3% (w/v) dodecane oil in distilled water, with surfactant concentrations of 1x and 10x critical micelle concentration (CMC) and three surfactants of different nature (Oleth-10, Brij 76, and CTAB) at pH values of 2, 5, and 8. Results showed that for the best operating conditions of the geopolymeric membrane, initial and final permeate flux values of 42 and 26 L h−1 m−2, respectively, were achieved. COD rejection values ranged from 95.0 to 99.4% using the geopolymeric membrane thus indicating a very similar behavior between geopolymeric and ceramic membranes. These findings suggest that geopolymers are promising to produce membranes for oil-in-water emulsion microfiltration, promoting an interesting alternative for the treatment of industrial wastewater more sustainable in terms of environmental effects and costs compared to ceramic membranes.