Thermodynamic re-optimization of the CaO-FeO-Fe2O3 system integrated with experimental phase equilibria studies (Part II – Thermodynamic optimization)

The Ca-Fe-O system is essential for understanding the chemical equilibria involved in copper production using calcium ferrite slags. It forms a core component of a complex 20-component Cu-Pb-Zn-Fe-Ca-Si-O-S-Al-Mg-Cr-Na-As-Sn-Sb-Bi-Ag-Au-Ni-Co system developed for diverse applications in ferrous and non-ferrous metallurgy. This study re-evaluates the Ca-Fe-O system using recent experimental phase equilibrium data acquired by the authors (Cheng et al., 2024) [1] through advanced equilibration, quenching, and Electron Probe X-ray Microanalysis (EPMA) techniques. Thermodynamic properties of solid phases have been revised in accordance with the recommendations for the third generation of Calphad databases. Liquid endmember heat capacities have been refined to describe glass transition behaviour in supercooled liquids. The updated properties of liquid endmembers significantly extend the applicability of the database, enabling lower-temperature applications related to toxic element leaching from amorphous and partially crystallized slags. The revised, higher melting temperature of CaO enhances predictive accuracy in multicomponent systems. Liquid slag phase has been modelled within the Modified Quasichemical Formalism to account for short-range ordering phenomena. Recent advances in modelling and optimization technique made it possible to assess experimental data within the Ca-Fe-O system as an integral part of a large multicomponent dataset, applicable for industrial conditions.