journal article·2017-10Open access

Highly porous α-Al2O3 ceramics obtained by sintering atomic layer deposited inverse opals

Kaline P. Furlan, Robert M. Pasquarelli, Tobias Krekeler, Martin Ritter, Robert Zierold, Kornelius Nielsch, Gerold A. Schneider, Rolf Janssen

Ceramics International· Volume 43· Issue 14

Abstract

A process for generating highly porous α-Al2O3 ceramics has been developed. In this paper, a combination of self-assembly and atomic layer deposition is demonstrated as a means to fabricate inverse alumina opals, which have their structures transformed via sintering. The resulting highly porous structure is stable even after a 4 h dwell time at 1400 °C, in contrast to structures generated by conventional powder metallurgy, sol-gel or colloidal powder suspension infiltration methods. TEM analysis reveals that the structure consists of single grain domains of up to 3 µm, each containing a randomly interconnected network of alumina ligaments that share a common crystalline orientation, suggesting a different mechanism of grain boundary migration during sintering. These highly porous α-alumina ceramics are considered to be ideal for filtration or catalysis applications.
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OpenAlex topics: Photonic Crystals and Applications · Glass properties and applications · Thermal Radiation and Cooling Technologies

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