Stability properties and structural characteristics of CaO-partially stabilized zirconia ceramics synthesized from fused ZrO2 by microwave sintering

Abstract Partially stabilized zirconia (PSZ) ceramics play a significant role as fundamental ceramics and refractory materials. In this work, a CaO-PSZ ceramics material was synthesized from fused ZrO2 by microwave sintering. The stability properties and structural characteristics of the products were characterized via X-ray diffraction (XRD) and scanning electron microscopy (SEM). Results indicated that in a microwave field, the duration and sintering temperature presented similar influence trends for the stability properties of ZrO2 ceramics materials, which the finding was assigned to the phase transformation of ZrO2 with temperature change. In addition, following the microwave treatment of the fused zirconia sample at 1450 °C for 2.0 h, a cubic and monoclinic mixed phase was formed. These outcomes corresponded to the results from the SEM and energy dispersive X-ray (EDAX) analysis, demonstrating the successful preparation of the CaO-PSZ ceramics. The toughness of the ceramics was improved, which could be attributed to the formation of CaO-stabilizer-precipitated acicular crystals. The theoretical fundamentals and the practical cases presented in this paper are beneficial for the application of the microwave sintering technology in the synthesis of CaO-PSZ ceramics.