Preparation and characterization of a heat storage material: Shape-stabilized KNO3 using a modified diatomite-based porous ceramic as the skeleton

Abstract The applications of salts-based phase change materials (PCMs) are greatly restricted by their corrosion to containers and low thermal conductivity. To address these issues, a modified diatomite-based porous ceramic (MDPC) was prepared to shape-stabilize KNO3 salt in this paper. Particularly, effects of graphite content on the pore structure of diatomite-based porous ceramic (DPC) and MDPC on the thermophysical properties of shape-stabilized KNO3 were investigated. The results showed that 30 wt% graphite increased apparent porosity of DPC up to 67.21% and enlarged average pore diameter from 0.71 to 3.58 μm, while weakened its compressive strength from 19.12 to 5.51 MPa. The MDPC effectively prevented leakage of molten KNO3 to avoid its corrosion problem, and possessed an excellent chemical compatibility with KNO3 salt. Additionally, the MDPC hardly changed phase transition temperature of shape-stabilized KNO3, while increased latent heat of composites from 51.70 to 60.21 J/g due to its higher apparent porosity. The MDPC was also shown to enhance thermal conductivity of shape-stabilized KNO3 from 1.16 to 1.52 W/(m·K) at 25 °C, which was attributed to that the MDPC with a larger pore size was more easily infiltrated by molten salt, contributing to a lower apparent porosity of composites. Compared with pure KNO3, thermal conductivity and thermal stability of shape-stabilized KNO3 were seen to be significantly improved by 238% and 60 °C, respectively. This work therefore solved two key challenges for the application of KNO3 salt, and proposed an effective way to improve thermophysical properties of such heat storage material.