journal article·2019-11

Effects of powder preparation and sintering temperature on consolidation of ultrafine WC-8Co tool material produced by spark plasma sintering

Boxiang Wang, Zhenhua Wang, Zengbin Yin, Kui Liu, Juntang Yuan

Ceramics International· Volume 45· Issue 16
Publisher page

Abstract

Abstract In this study, ultrafine tool materials were produced by spark plasma sintering using three sets of WC-8Co nanopowders mixed by different methods. Effects of powder preparation method and sintering temperature on the consolidation of WC-8Co cemented carbides were investigated. At sintering temperature of 1250 °C, cemented carbide sintered from the powder mixed by ultrasonic vibration method exhibited homogeneous microstructure, high relative density (99.1%), small average grain size (280 nm), and excellent mechanical properties ( H V : 18.8 GPa, K IC : 11.4 MPa⋅m 1/2 ). However, cemented carbide sintered from heavily ball-milled powder (ball milling for 24 h) showed increased grain coalescence and microdefects as well as lower relative density of 94.6%. Moreover, its hardness decreased to 17.7 GPa due to the decrease in relative density. Furthermore, straight cracks along grain boundary became dominant, causing fracture toughness to decrease to 10.5 MPa⋅m 1/2 . Additionally, high sintering temperature caused grain coarsening, which was detrimental to mechanical properties of cemented carbides.
Source: openaire · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: Advanced materials and composites · Diamond and Carbon-based Materials Research · Metal and Thin Film Mechanics

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (41)

Show source-provided references
1. Tribological characterization of micron-/Nano-Sized WC-9%Co cemented carbides prepared by spark plasma sintering at elevated temperatures10.3390/ma12060920 ↗
2. Abrasion wear, thermal shock and impact resistance of WC-cemented carbides produced by PECS and LPS10.1016/j.ijrmhm.2014.07.031 ↗
3. Submicron and ultrafine grained hardmetals for microdrills and metal cutting inserts10.1016/S0263-4368(01)00066-X ↗
4. The influence of grain growth inhibitors on the microstructure and properties of submicron, ultrafine and nano-structured hardmetals – a review10.1016/j.ijrmhm.2018.07.003 ↗
5. Microstructure and mechanical properties of cBN-WC-Co composites used for cutting tools10.1007/s00170-014-6410-6 ↗
6. The effects of micron WC contents on the microstructure and mechanical properties of ultrafine WC-(micron WC-Co) cemented carbides10.1016/j.jallcom.2014.01.090 ↗
7. Investigation into the sintered behavior and properties of nanostructured WC–Co–Ni–Fe hard metal alloys10.1016/j.msea.2014.03.096 ↗
8. Powder refinement, consolidation and mechanical properties of cemented carbides - an overview10.1016/j.powtec.2014.04.024 ↗
9. Characterizations of ball-milled nanocrystalline WC-Co composite powders and subsequently rapid hot pressing sintered cermets10.1016/S0167-577X(03)00011-9 ↗
10. Grain growth during the early stage of sintering of nanosized WC–Co powder10.1016/j.ijrmhm.2007.04.006 ↗
11. Effect of cobalt content on the microstructure and mechanical properties of coarse grained WC-Co cemented carbides fabricated from chemically coated composite powder10.1016/j.jallcom.2018.06.366 ↗
12. Effects of ball milling time on the synthesis and consolidation of nanostructured WC-Co composites10.1016/j.ijrmhm.2009.05.006 ↗
13. Grain growth during sintering of tungsten carbide ceramics10.1016/j.ijrmhm.2014.01.001 ↗
14. Spark Plasma Sintering of mixed and milled WC-Co micro-/nano-powders10.4028/www.scientific.net/AMR.284-286.537 ↗
15. Effects of WC particle size on sintering behavior and mechanical properties of coarse grained WC-8Co cemented carbides fabricated by unmilled composite powders10.1016/j.ceramint.2015.07.086 ↗
16. Microstructure and properties of ultrafine cemented carbides–Differences in spark plasma sintering and sinter-HIP10.1016/j.msea.2012.05.065 ↗
17. The effects of fine WC contents and temperature on the microstructure and mechanical properties of inhomogeneous WC-(fine WC-Co) cemented carbides10.1016/j.ceramint.2016.08.119 ↗
18. Microwave-assisted synthesis of vanadium and chromium carbides nanocomposite and its effect on properties of WC-8Co cemented carbides10.1016/j.scriptamat.2016.04.024 ↗
19. Study on the properties of WC-10Co alloys adding Cr3C2 powder via various vacuum sintering temperatures10.1016/j.jallcom.2016.06.221 ↗
20. Fabrication of full density near-nanostructured cemented carbides by combination of VC/Cr3C2 addition and consolidation by SPS and HIP technologies10.1016/j.ijrmhm.2010.10.007 ↗
21. Spark plasma sintering on nanometer scale WC–Co powder10.1016/j.matlet.2005.04.002 ↗
22. Effect of Co content on microstructure and mechanical properties of ultrafine grained WC-Co cemented carbide sintered by spark plasma sintering10.1016/j.ceramint.2018.07.100 ↗
23. Hardness to toughness relationship of fine-grained WC-Co hardmetals10.1016/S0263-4368(98)00028-6 ↗
24. Synergism of mechanical milling and dielectric barrier discharge plasma on the fabrication of nano-powders of pure metals and tungsten carbide10.1016/j.jallcom.2008.11.122 ↗
25. Nanostructured WC/Co composite powder prepared by high energy ball milling10.1016/j.scriptamat.2003.08.009 ↗
26. Effect of cryomilling on particle size and microstrain in a WC-Co alloy10.2320/matertrans.46.105 ↗
27. Achieving high transverse rupture strength of WC-8Co hardmetals through forming plate-like WC grains by plasma assisted milling10.1016/j.matchemphys.2017.01.010 ↗
28. X-ray line broadening from filled aluminum and wolfram10.1016/0001-6160(53)90006-6 ↗
29. The density and the character of dislocations in cubic and hexagonal polycrystals determined by X-ray diffraction10.1016/S0921-5093(00)01666-X ↗
30. Materials science of cemented carbides–an overview10.1016/S0261-3069(01)00007-3 ↗
31. Sintering behavior of nanostructured WC–Co composite10.1016/j.ceramint.2011.01.001 ↗
32. Influence of aggregates on sintering10.1111/j.1151-2916.1984.tb19601.x ↗
33. Effect of Ni content and Al2O3 particle size on the thermal and mechanical properties of Al2O3/Ni composites prepared by spark plasma sintering10.1016/j.ijrmhm.2018.05.010 ↗
34. Influence of sintering temperature on microstructure and mechanical properties of WC-8Ni cemented carbide produced by vacuum sintering10.1016/j.ceramint.2016.06.134 ↗
35. Characterization and properties of sintered WC-Co and WC-Ni-Fe hard metal alloys10.1016/j.jallcom.2013.09.188 ↗
36. Effects of Cr3C2 additions on the densification, grain growth and properties of ultrafine WC-11Co composites by spark plasma sintering10.1016/j.ijrmhm.2007.08.009 ↗
37. VC, Cr3C2 doped ultrafine WC-Co cemented carbides prepared by spark plasma sintering10.1016/j.ijrmhm.2010.09.004 ↗
38. An experimental study of the sintering of nanocrystalline WC-Co powders10.1016/j.ijrmhm.2005.04.014 ↗
39. Liquid phase sintering and oxidation resistance of WC–Ni–Co–Cr cemented carbides10.1016/j.ijrmhm.2010.02.010 ↗
40. Study on the sintered characteristics and properties of nanostructured WC–15wt% (Fe–Ni–Co) and WC–15wt% Co hard metal alloys10.1016/j.jallcom.2015.07.119 ↗
41. Effects of powder mixing technique and tungsten powder size on the properties of tungsten heavy alloys10.1016/S0924-0136(00)00499-4 ↗