journal article·2020-02

Fabrication and characterization of a mullite-foamed ceramic reinforced by in-situ SiC whiskers

Wenying Zhou, Wen Yan, Nan Li, Yuanbing Li, Yajie Dai, Zheng Zhang

Ceramics International· Volume 46· Issue 3
Publisher page

Abstract

Abstract In this study, a new mullite-foamed ceramic, reinforced with in-situ SiC whiskers (MCS) and applied as the insulating lining of thermal equipment used in cement production, was investigated. Compared with a conventional mullite-foamed ceramic (MC), the MCS phase composition, microstructure, compressive strength, thermal conductivity and alkali corrosion resistance were investigated by using X-ray diffraction, scanning electron microscopy, energy dispersive X-ray spectroscopy, and Factsage® software. The results showed that after being fired in granular coke, the SiC whiskers formed into MCS struts and were distributed in the pores between the interconnected needle-like mullite. Although the formation of SiC with higher conduction slightly increased MCS thermal conductivity, it significantly enhanced the compressive strength and alkali corrosion resistance of the foamed ceramic. Compared with the MC, although the MCS had higher bulk density (3.9%), and higher thermal conductivity (9.5% at 800 °C), it was more important that greatly improved compressive strength (by 60%) and better alkali corrosion resistance was achieved.
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Research context

OpenAlex topics: Advanced ceramic materials synthesis · Recycling and utilization of industrial and municipal waste in materials production · Advanced materials and composites

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