journal article·2016-05

A study of the diffusion and pre-oxidation treatment on the formation of Al 2 O 3 ceramic scale on NiCrAlY bond-coat during initial oxidation process

C. Zhu, P. Li, X.Y. Wu

Ceramics International· Volume 42· Issue 6
Publisher page

Abstract

Abstract In this study, the formation of thermally growth ceramic oxides during initial oxidation on treated NiCrAlY bond-coat was investigated. The oxidation resistance of NiCrAlY bond-coat was enhanced by two approaches: (i) an inter-diffusion treatment in a tube furnace with flowing argon at 600 °C for 1 h, and (ii) a pre-oxidation treatment in static air at atmospheric pressure at 1000 °C for 1 h. Experimental results showed that, after diffusion treatment, the content of Al in the bond-coat increased. This led to the growth of θ-Al 2 O 3 during the pre-oxidation process, which was then helped in the formation of a dense and continuous α-Al 2 O 3 /Cr 2 O 3 multilayer on the surface of the bond-coat. Results on the cyclic oxidation at 1200 °C (for time≤204 h) showed that the treated NiCrAlY bond-coat exhibited better oxidation resistance than the NiCrAlY bond-coat samples without diffusion treatment and the samples pre-oxidized at 800 °C for 1 h. The formation of NiO, Cr 2 O 3 and NiCr 2 O 4 spinel oxides were suppressed due to the formation of α-Al 2 O 3 scale during the initial oxidation on the surface of pre-treated NiCrAlY bond-coat.
Source: openaire · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: High-Temperature Coating Behaviors · Advanced ceramic materials synthesis · Advanced materials and composites

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (40)

Show source-provided references
1. Thermal barrier coatings for gas-turbine engine applications10.1126/science.1068609 ↗
2. The influence of oxides on the performance of advanced gas turbines10.1016/j.jeurceramsoc.2007.12.023 ↗
3. Alumina grown during deposition of thermal barrier coatings on NiCrAlY10.1111/j.1151-2916.2003.tb03357.x ↗
4. Sintering of electron beam physical vapor deposited thermal barrier coatings under flame shock10.1016/j.ceramint.2012.12.005 ↗
5. Fabrication of thick YSZ thermal barrier coatings using electrophoretic deposition10.1016/j.ceramint.2014.08.021 ↗
6. Porosity and microstructural features of plasma sprayed Yttria stabilized Zirconia thermal barrier coatings10.1016/j.ceramint.2015.07.102 ↗
7. Thermal stability and oxidation behavior of nanostructured NiCoCrAlY coatings10.1016/j.surfcoat.2011.03.005 ↗
8. Bond coat surface rumpling in thermal barrier coatings10.1016/S1359-6454(02)00395-6 ↗
9. Oxidation behaviour of NiCrAlY coatings on Ni-based superalloy10.1016/S0257-8972(01)01427-X ↗
10. Mechanisms controlling the durability of thermal barrier coatings10.1016/S0079-6425(00)00020-7 ↗
11. Oxidation behaviour of CoNiCrAlY bond coats produced by plasma, HVOF and cold gas dynamic spraying10.1016/j.surfcoat.2010.03.043 ↗
12. Thermal shock resistance of thermal barrier coatings for nickel-based superalloy by supersonic plasma spraying10.1016/j.ceramint.2015.04.077 ↗
13. Effect of the θ-α-Al2O3 transformation in scales on the oxidation behavior of a Nickel-base superalloy with an aluminide diffusion coating10.1023/A:1004654429687 ↗
14. Transient oxide formation on APS NiCrAlY after oxidation heat treatment10.1007/s11666-010-9602-0 ↗
15. The failure of protective oxides on plasma-sprayed NiCrAlY overlay coatings10.1023/A:1004549219013 ↗
16. Promoting exclusive α-Al2O3 growth upon high-temperature oxidation of NiCrAl alloys: experiment versus model predictions10.1016/j.actamat.2004.12.014 ↗
17. Modelling of composition and phase changes in multiphase alloys due to growth of an oxide layer10.1016/j.actamat.2008.06.010 ↗
18. Modification of oxide layer in plasma-sprayed thermal barrier coatings10.1016/j.surfcoat.2005.08.141 ↗
19. Some recent trends in research and technology of advanced thermal barrier coatings10.1016/S1270-9638(02)00003-2 ↗
20. Coatings for blade and vane applications in gas turbines10.1016/0010-938X(89)90104-2 ↗
21. On the formation of interfacial and internal voids in α-Al2O3 scales10.1007/BF01670505 ↗
22. Oxide scale growth on MCrAlY bond coatings after pulsed electron beam treatment and deposition of EBPVD-TBC10.1016/S0257-8972(00)00916-6 ↗
23. spallation of oxide scales from NiCrAlY overlay coatings
24. Effects of bond coat preoxidation on the properties of ZrO2–8wt% Y2O3/Ni–22Cr–10Al–lY thermal barrier coatings10.1007/BF00662963 ↗
25. Development of a pre-oxidation treatment to improve the adhesion between thermal barrier coatings and NiCoCrAlY bond coatings10.1007/s11085-006-9036-8 ↗
26. High-temperature oxidation of an aluminized NiCr alloy formed by a magnetron-sputtered Al diffusion coating10.1007/s11085-005-5705-2 ↗
27. An investigation on the microstructure and oxidation behavior of laser remelted air plasma sprayed thermal barrier coatings10.1016/j.surfcoat.2012.03.026 ↗
28. Study of the effect of laser treatment on the initial oxidation behaviour of Al-coated NiCrAlY bond-coat10.1002/sia.5307 ↗
29. The influence of laser treatment on thermal shock resistance of plasma-sprayed nanostructured yttria stabilized zirconia thermal barrier coatings10.1016/j.ceramint.2013.06.008 ↗
30. Pre-oxidation and TGO growth behaviour of an air-plasma-sprayed thermal barrier coating10.1016/j.surfcoat.2008.01.021 ↗
31. Influence of thermal cycle frequency on the TGO growth and cracking behaviours of a TBC10.1007/s11666-012-9824-4 ↗
32. Determination of the Growth Stress and Strain in α-Al2O3 Scales During the Oxidation of Fe−22Cr−4.8Al−0.3Y Alloy10.1016/S1359-6454(97)00306-6 ↗
33. The influence of bond coat surface roughness on chemical failure and delamination in TBC systems10.1002/maco.200804135 ↗
34. Oxide phase development upon high temperature oxidation of γ-NiCrAl alloys10.1002/maco.200503934 ↗
35. On the microstructure of the initial oxide grown by controlled annealing and oxidation on a NiCoCrAlY bond coating10.1007/s11085-005-8532-6 ↗
36. Degradation of a TBC with HVOF-CoNiCrAlY bond coat10.1007/s11666-014-0095-0 ↗
37. Cooling rate effect on phase transformation of plasma sprayed partially stabilized zirconia10.1023/A:1017937524472 ↗
38. Performance of thermal barrier coatings in high heat flux environments10.1016/0040-6090(84)90534-0 ↗
39. Microstructural aspects of the sintering of thermal barrier coatings10.1016/j.msea.2003.11.018 ↗
40. High temperature oxidation behavior of laser clad NiCrAlY layer10.1016/S0921-5093(97)00499-1 ↗