journal article·2022-01

The effect of cellular structure on the strength and combustion properties of SiC porous ceramics

Xiong Liang, Yawei Li, Zhu He, Wen Yan, Fangguan Tan, Qinghu Wang, Tianbin Zhu, Shaobai Sang

Ceramics International· Volume 48· Issue 2
Publisher page

Abstract

Abstract SiC porous ceramics (SPCs) are key functional medium materials, which are widely applied as porous burners. However, SPCs produced via the polyurethane sponge replica technique usually exhibit a randomly distributed cellular structure, leading to vulnerability and a low combustion efficiency for the porous burners. In this study, SPCs were structurally designed via novel 3D printed resin template technique; this endowed the SPCs with synergistically optimized strength and combustion characteristics. SPCs containing tetrakaidecahedron, octahedron and cubic cells were successfully prepared via SiC slurry coating and sintering in air. The cell parameters determined the strength and combustion properties of the SPCs. The SPCs containing cubic cells exhibited the largest strength and strain, because more struts were present parallel to the loading direction; this is more advantageous for stress bearing compared to those vertical to the loading direction. The tetrakaidecahedron cell facilitated the formation of a disturbance effect within the SPCs to a higher extent than the cubic and octahedron cells, thereby enhancing the heat exchange performance between the fluid and porous framework. Hence, the SPC with tetrakaidecahedron cells exhibited the best combustion properties, which resulted in the highest surface temperature and lowest pollution emission.
Source: openaire · Quality: candidate unverified · Source record ↗

Research context

OpenAlex topics: Advanced ceramic materials synthesis · Heat and Mass Transfer in Porous Media · Polymer Foaming and Composites

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (35)

Show source-provided references
1. Ultra-low calorific gas combustion in a gradually-varied porous burner with annular heat recirculation10.1016/j.energy.2016.12.077 ↗
2. Applications of porous media combustion technology-A review10.1016/j.apenergy.2009.01.017 ↗
3. Low-calorific gas combustion in a two-layer porous burner
4. Porous burners for lean-burn applications10.1016/j.pecs.2008.04.003 ↗
5. Combustion characteristics and thermal efficiency for premixed porous-media types of burners10.1016/j.energy.2013.02.035 ↗
6. Investigation of the flame structure and nitrogen oxides formation in lean porous premixed combustion of natural gas/hydrogen blends10.1016/j.ijhydene.2008.06.012 ↗
7. Design of three-layered struts in SiC reticulated porous ceramics for porous burner10.1016/j.ceramint.2019.01.175 ↗
8. Aging of reticulated Si-SiC foams in porous burners
9. Method of making porous ceramic filters
10. Macroporous silicon carbide foams for porous burner applications and catalyst supports10.1016/j.jpcs.2006.12.008 ↗
11. Fabrication of mullite-corundum foamed ceramics for thermal insulation and effect of micro-pore-foaming agent on their properties10.1016/j.jallcom.2019.01.212 ↗
12. Effective thermal conductivity and permeability of aluminum foam materials10.1023/A:1006643815323 ↗
13. Numerical study of cell morphology effects on convective heat transfer in reticulated ceramics10.1016/j.ijheatmasstransfer.2012.08.013 ↗
14. Measurement of interstitial convective heat transfer and friction drag for flow across metal foam10.1115/1.1416690 ↗
15. Flame stability analysis of the premixed methane-air combustion in a two-layer porous media burner by numerical simulation10.1016/j.fuel.2017.04.008 ↗
16. Gibson · 1997
17. Aging of reticulated Si-SiC foams in porous burners10.1179/174367510X12663198542586 ↗
18. Finite element analysis of reticulated ceramics under compression10.1016/j.actamat.2012.08.039 ↗
19. Preform impregnation to optimize the properties and microstructure of RB-SiC prepared with laser sintering and reactive melt infiltration10.1016/j.jeurceramsoc.2020.07.023 ↗
20. Preparation and stereolithography 3D printing of ultralight and ultrastrong ZrOC porous ceramics10.1016/j.jallcom.2019.03.026 ↗
21. Carbon periodic cellular architectures10.1016/j.carbon.2015.02.069 ↗
22. Digital light processing of ceramic components from polysiloxanes10.1016/j.jeurceramsoc.2017.07.033 ↗
23. Influence of template strut morphology on the mechanical performance of SiC reticulated porous ceramics10.1016/j.ceramint.2020.03.257 ↗
24. Synthesis and properties of macroporous SiC ceramics synthesized by 3D printing and chemical vapor infiltration/deposition10.1016/j.jeurceramsoc.2020.03.001 ↗
25. The preparation of SiC-based ceramics by one novel strategy combined 3D printing technology and liquid silicon infiltration process10.1016/j.ceramint.2019.02.154 ↗
26. Stereolithography 3D printing of SiC ceramic with potential for lightweight optical mirror10.1016/j.ceramint.2020.04.196 ↗
27. Mechanical properties of SiCp/SiC composite lattice core sandwich panels fabricated by 3D printing combined with precursor impregnation and pyrolysis10.1016/j.compstruct.2020.112060 ↗
28. Polymer-derived SiCN cellular structures from replica of 3D printed lattices10.1111/jace.15533 ↗
29. Pressure drop and convective heat transfer in different SiSiC structures fabricated by indirect additive manufacturing10.1115/1.4045732 ↗
30. Cellular ceramics produced by rapid prototyping and replication10.1016/j.matlet.2012.04.050 ↗
31. Modelling open cell-foams based on the Weaire-Phelan unit cell with a minimal surface energy approach10.1016/j.ijsolstr.2014.06.017 ↗
32. Methane/air premixed combustion in a two-layer porous burner with different foam materials10.1016/j.fuel.2013.06.023 ↗
33. Effects of the preheat layer thickness on surface/submerged flame during porous media combustion of micro burner10.1016/j.energy.2017.01.056 ↗
34. Effect of burner configuration and operating parameters on the performance of kerosene pressure stove with submerged porous medium combustion10.1016/j.applthermaleng.2016.07.016 ↗
35. Combustion of suspended fine solid fuel in air inside inert porous medium: a heat transfer analysis10.1016/j.ijheatmasstransfer.2007.01.041 ↗