SiC nanoparticles incorporation in electroless NiP-Graphene oxide nanocomposite coatings

Abstract The presence of SiC nanoparticles within the Graphene oxide (GO) incorporated electroless deposited NiP layers (NiP-GO) on carbon steel substrate was studied in this work. The effect of co-deposition of GO nanoplatelets and/or SiC nanoparticles on the morphology and structure of the heat-treated NiP coatings were investigated by scanning electron microscope and X-ray diffraction, respectively. The results revealed that the heat-treated NiP and NiP–SiC coatings consisted of Ni and Ni3P phases, whereas the NiP-GO also contains the intermediated Ni2P and Ni12P5 metastable phases due to the incomplete precipitation of Ni3P. Such metastable phases are significantly decreased by the incorporation of SiC nanoparticles in NiP-GO coatings. The mechanical properties of the coatings were characterized by microhardness measurement and “pin on disk” wear test. The corrosion tests were conducted in aqueous 3.5 %wt NaCl using electrochemical measurement for Ni–P, NiP-GO, NiP–SiC, and NiP-GO-xSiC coatings. By co-deposition of SiC nanoparticles, the hardness of NiP-GO is significantly increased and the wear loss is reduced, especially at a high sliding distance during the wear test. The corrosion behavior of the NiP-GO coatings containing different amounts of SiC nanoparticles has been investigated.