Vitrification rate and estimation of the optimum firing conditions of ceramic materials from raw clays: A review

The present work is a review concerning the previous investigations on the vitrification behaviour of clays containing kaolinite, feldspars, muscovite (illite/sericite) and pyrophyllite. These clays are silico-aluminous and have interesting properties as raw materials for structural ceramics. The mineralogical and chemical composition were determined. Then, the vitrification in these clay samples using pressed bodies was investigated by few researchers in the temperature range 800–1350 °C with 0.5–5.5 h of soaking times. The effect of heat treatments on the degree of vitrification in these clays was characterized by bulk densities of the ceramic bodies at the fired stage. It was found some variations of bulk density values for all these clays fired in the range 1000–1150 °C, with marked decreases of the values obtained at 1200 °C and 1300 °C. A first order reaction kinetics was applied to the analysis of vitrification of the ceramic bodies under isothermal heating. The method is based on experimental data of bulk densities, being proposed for the estimation of the relative degree of vitrification resulting from different firing schedules. The analysis considered the temperature dependence of the rate of vitrification following Arrhenius behaviour. Thus, the vitrification activation energy can be obtained. The activation energies for the physical process of vitrification in these clays ranged from 45 to 151 kJ/mol. The relative rates of vitrification or degree of vitrification attained during heating and soaking were calculated. The results suggested that the contribution of vitrification due to heating in all these clays was relatively small compared to the vitrification during soaking. However, it was evidenced that the influence of the particle sizes in the thermal behaviour of these clays cannot be neglected. The vitrification rate equations, as deduced in these previous studies, can be useful tools to estimate the optimum firing conditions of these clays, allowing the extension of this method to other clay types.