journal article·2023-01

Long lifespan thermal barrier coatings overview: Materials, manufacturing, failure mechanisms, and multiscale structural design

Jin-Bao Song, Li-Shuang Wang, Hui Dong, Jian-Tao Yao

Ceramics International· Volume 49· Issue 1
Publisher page

Abstract

No abstract is available for this record. The assistant can identify its topic from the title, but cannot infer the study’s results.

Source: Not provided · Quality: missing

Research context

OpenAlex topics: High-Temperature Coating Behaviors · Nuclear Materials and Properties · Catalytic Processes in Materials Science

SciVX discovery tags are terminology-based. OpenAlex topics are source-provided classifications.

References (100+)

Show source-provided references
1. Thermal barrier coatings for gas-turbine engine applications10.1126/science.1068609 ↗
2. Recent progress in thermal/environmental barrier coatings and their corrosion resistance10.1007/s12598-019-01307-1 ↗
3. Thermal barrier coated surface modifications for gas turbine film cooling: a review10.1007/s10973-020-10032-2 ↗
4. Thermal-barrier coatings for more efficient gas-turbine engines10.1557/mrs.2012.232 ↗
5. Advanced structural ceramics in aerospace propulsion10.1038/nmat4687 ↗
6. Some recent trends in research and technology of advanced thermal barrier coatings10.1016/S1270-9638(02)00003-2 ↗
7. Donachie · 2002 · 10
8. Microstructure evolution and thermal durability with coating thickness in APS thermal barrier coatings10.1016/j.matpr.2014.09.009 ↗
9. A comprehensive sintering mechanism for TBCs-Part I: an overall evolution with two-stage kinetics10.1111/jace.14784 ↗
10. Review on advanced EB-PVD ceramic topcoats for TBC applications10.1111/j.1744-7402.2004.tb00182.x ↗
11. Sintering induced the failure behavior of dense vertically crack and lamellar structured TBCs with equivalent thermal insulation performance10.1016/j.ceramint.2017.08.092 ↗
12. Emerging materials and processes for thermal barrier systems10.1016/j.cossms.2004.03.009 ↗
13. A porosity formation and flattening model of an impinging molten particle in thermal spray coatings10.1007/BF02648997 ↗
14. Stability of NiCrAlY coating/titanium alloy system under pure thermal exposure10.1007/s12598-015-0529-y ↗
15. Vacuum heat treatment mechanisms promoting the adhesion strength of thermally sprayed metallic coatings10.1016/j.surfcoat.2018.03.010 ↗
16. Highly oxidation resistant and cost effective MCrAlY bond coats prepared by controlled atmosphere heat treatment10.1016/j.surfcoat.2018.04.068 ↗
17. Isothermal oxidation behavior of NiCoCrAlTaY coating deposited by high velocity air-fuel spraying10.1007/s11666-012-9740-7 ↗
18. Microstructure and oxidation behavior of conventional and pseudo graded NiCrAlY/YSZ thermal barrier coatings produced by supersonic air plasma spraying process10.1016/j.surfcoat.2015.04.014 ↗
19. Comprehensive dynamic failure mechanism of thermal barrier coatings based on a novel crack propagation and TGO growth coupling model10.1016/j.ceramint.2018.09.028 ↗
20. Stress states in plasma-sprayed thermal barrier coatings upon temperature cycling: combined effects of creep, plastic deformation, and TGO growth10.1016/j.ceramint.2019.06.238 ↗
21. Effect of TGO thickness on thermal cyclic lifetime and failure mode of plasma-sprayed TBCs10.1111/jace.12868 ↗
22. Vaen · 2001
23. Achieving high anti-sintering performance of plasma-sprayed YSZ thermal barrier coatings through pore structure design10.1016/j.surfcoat.2022.128259 ↗
24. Model construction and effect of thermally grown oxide dynamic growth on distribution of thermal barrier coatings10.1016/j.ceramint.2021.03.161 ↗
25. Control of bond coat microstructure in HVOF process for thermal barrier coatings10.1016/j.surfcoat.2014.08.081 ↗
26. Distributed porosity as a control parameter for oxide thermal barriers made by physical vapor deposition10.1111/j.1151-2916.2001.tb01118.x ↗
27. Microstructure and thermal properties of plasma sprayed thermal barrier coatings from nanostructured YSZ10.1007/s11666-010-9535-7 ↗
28. Microstructure, thermal conductivity and thermal cycling behavior of thermal barrier coatings prepared by plasma spray physical vapor deposition10.1016/j.surfcoat.2015.06.033 ↗
29. Plasma spray-PVD: a new thermal spray process to deposit out of the vapor phase10.1007/s11666-011-9654-9 ↗
30. Columnar thermal barrier coatings produced by different thermal spray processes10.1007/s11666-021-01228-5 ↗
31. Thermochemical interaction of thermal barrier coatings with molten CaO-MgO-Al2O3-SiO2 (CMAS) deposits10.1111/j.1551-2916.2006.01209.x ↗
32. Novel thermal barrier coatings repel and resist molten silicate deposits10.1016/j.scriptamat.2018.12.028 ↗
33. Thermal insulation properties of YSZ coatings: suspension plasma spraying (SPS) versus electron beam physical vapor deposition (EB-PVD) and atmospheric plasma spraying (APS)10.1016/j.surfcoat.2016.06.010 ↗
34. Thermal barrier coatings on nickel superalloy substrates10.4028/www.scientific.net/MSF.606.1 ↗
35. Comparison of CMAS corrosion and sintering induced microstructural characteristics of APS thermal barrier coatings10.1016/j.jmst.2018.09.046 ↗
36. Microstructure and mechanical properties of yttria stabilized zirconia coatings prepared by plasma spray physical vapor deposition10.1016/j.ceramint.2015.02.141 ↗
37. Microstructure and texture of EB-PVD TBCs grown under different rotation modes10.1016/S0921-5093(03)00470-2 ↗
38. Thermo-fluid mechanisms controlling droplet based materials processes10.1179/174328013X13789822110946 ↗
39. Zirconates as new materials for thermal barrier coatings10.1111/j.1151-2916.2000.tb01506.x ↗
40. A novel Co-ions complexation method to synthesize pyrochlore La2Zr2O710.1016/j.jeurceramsoc.2017.02.045 ↗
41. Lanthanum-cerium oxide as a thermal barrier-coating material for high-temperature applications10.1002/adma.200304132 ↗
42. Thermal insulation coatings of LaPO4
43. Thermal cycling behavior and failure mechanism of LaTi2Al9O19/YSZ thermal barrier coatings exposed to gas flame10.1016/j.surfcoat.2011.03.047 ↗
44. Ghosh · 2015
45. Application of rare earths in thermal barrier coating materials
46. Ceramic materials for thermal barrier coatings10.1016/S0955-2219(03)00129-8 ↗
47. Influence of B site substituent Ti on the structure and thermophysical properties of A2B2O7-type pyrochlore Gd2Zr2O710.1016/j.actamat.2009.06.040 ↗
48. Preparation and thermophysical properties of Dy2Zr2O7 ceramic for thermal barrier coatings10.1016/j.matlet.2005.03.061 ↗
49. Mechanical and thermal properties of fine-grained quasi-eutectoid (La1-xYbx)2Zr2O7 ceramics10.1016/j.jeurceramsoc.2015.04.024 ↗
50. Thermal radiation and cycling properties of (Ca, Fe) or (Sr, Mn) co-doped La2Ce2O7 coatings10.1016/j.jeurceramsoc.2020.01.012 ↗
51. Thermophysical properties of rare-earth stannates: effect of pyrochlore structure10.1016/j.actamat.2012.01.057 ↗
52. Effect of the type of flame on the microstructure of CaZrO3 combustion flame sprayed coatings10.1016/j.surfcoat.2006.07.001 ↗
53. Perovskite-type strontium zirconate as a new material for thermal barrier coatings10.1111/j.1551-2916.2008.02472.x ↗
54. Atmospheric plasma spraying of high melting temperature complex perovskites for TBC application10.1007/s11666-009-9377-3 ↗
55. Thermal conductivity of monazite-type REPO4 (RE=La, Ce, Nd, Sm, Eu, Gd)10.1111/j.1551-2916.2009.03244.x ↗
56. Thermo-physical properties of rare-earth hexaaluminates LnMgAl11O19 (Ln: La, Pr, Nd, Sm, Eu and Gd) magnetoplumbite for advanced thermal barrier coatings10.1016/j.jeurceramsoc.2014.10.030 ↗
57. Lanthanum-titanium-aluminum oxide: a novel thermal barrier coating material for applications at 1300°C10.1016/j.jeurceramsoc.2011.03.036 ↗
58. Relationships between the microstructure and properties of thermally sprayed deposits10.1361/105996302770348754 ↗
59. A comprehensive mechanism for the sintering of plasma-sprayed nanostructured thermal barrier coatings10.1016/j.ceramint.2017.04.083 ↗
60. A sintering model for plasma-sprayed zirconia TBCs. Part I: free-standing coatings10.1016/j.actamat.2008.10.024 ↗
61. Sintering characteristics of plasma sprayed zirconia coatings containing different stabilisers10.1016/j.surfcoat.2008.09.037 ↗
62. 3D characterization of porosity in an air plasma-sprayed thermal barrier coating and its effect on thermal conductivity10.1111/jace.15409 ↗
63. Hierarchical formation of intrasplat cracks in thermal spray ceramic coatings10.1007/s11666-016-0420-x ↗
64. Formation of lamellar pores for splats via interfacial or sub-interfacial delamination at chemically bonded region10.1007/s11666-017-0533-x ↗
65. Microstructural characterization of porous thermal barrier coatings by IR gas porosimetry and sintering forecasts10.1016/j.actamat.2012.09.055 ↗
66. Multiscale pores in TBCs for lower thermal conductivity10.1007/s11666-017-0585-y ↗
67. Quenching stress in plasma sprayed coatings and its correlation with the deposit microstructure10.1007/BF02648531 ↗
68. Characterization of nonmelted particles and molten splats in plasma-sprayed Al2O3 coatings by a combination of scanning electron microscopy, X-ray diffraction analysis, and confocal Raman analysis10.1007/s11666-012-9863-x ↗
69. Microstructure-thermal conductivity relationships for plasma-sprayed yttria-stabilized zirconia coatings10.1111/j.1551-2916.2008.02476.x ↗
70. The effect of heat treatment on the stiffness of zirconia top coats in plasma-sprayed TBCs10.1016/S1359-6454(01)00065-9 ↗
71. Anisotropic elastic properties of thermal spray coatings determined via resonant ultrasound spectroscopy10.1016/j.actamat.2010.06.003 ↗
72. Thermal diffusivity of conductivity of dense polycrystalline ZrO2 ceramics: a survey
73. Constrained sintering of YSZ/Al2O3 composite coatings on metal substrates produced from eletrophoretic deposition10.1016/j.jeurceramsoc.2006.09.016 ↗
74. A review of microstructure and properties of plasma sprayed ceramic coatings10.1016/0257-8972(89)90052-2 ↗
75. A sintering model for plasma-sprayed zirconia thermal barrier coatings. Part II: coatings bonded to a rigid substrate10.1016/j.actamat.2008.10.058 ↗
76. Theory of sintering: from discrete to continuum10.1016/S0927-796X(98)00009-6 ↗
77. A comprehensive sintering mechanism for TBCs-Part II: multiscale multipoint interconnection-enhanced initial kinetics10.1111/jace.14940 ↗
78. Effect of thermal aging on microstructure and functional properties of zirconia-base thermal barrier coatings10.1007/s11666-009-9313-6 ↗
79. Morphology and size evolution of interlamellar two-dimensional pores in plasma-sprayed La2Zr2O7 coatings during thermal exposure at 1300 °C10.1007/s11666-015-0236-0 ↗
80. Spallation of thermal barrier coatings with real thermally grown oxide morphology under thermal stress10.1016/j.matdes.2018.03.019 ↗
81. Microstructural design and oxidation resistance of CoNiCrAlY alloy coatings in thermal barrier coating system10.1016/j.jallcom.2016.07.018 ↗
82. TGO growth behaviour in TBCs with APS and HVOF bond coats10.1016/j.surfcoat.2007.09.042 ↗
83. Advanced analysis on growth mechanisms of thermally grown oxide at elevated temperature for thermal barrier coatings10.1016/j.vacuum.2016.09.012 ↗
84. Modification of oxide layer in plasma-sprayed thermal barrier coatings10.1016/j.surfcoat.2005.08.141 ↗
85. Improvement of thermally grown oxide layer in thermal barrier coating systems with nano alumina as third layer10.1016/S1003-6326(13)62600-X ↗
86. Failure mechanisms associated with the thermally grown oxide in plasma-sprayed thermal barrier coatings10.1016/S1359-6454(00)00171-3 ↗
87. Failure mechanism of plasma-sprayed thermal barrier coatings under high-temperature isothermal aging conditions10.1016/j.ceramint.2021.02.163 ↗
88. Microstructure and thermo-physical properties of yttria stabilized zirconia coatings with CMAS deposits10.1016/j.jeurceramsoc.2011.04.006 ↗
89. Microstructural characterization of the interaction between 8YPSZ (EB-PVD) thermal barrier coatings and a synthetic CAS10.1016/j.surfcoat.2013.11.014 ↗
90. Calcia-magnesia-alumino-silicate (CMAS)-induced degradation and failure of air plasma sprayed yttria-stabilized zirconia thermal barrier coatings10.1016/j.actamat.2015.12.044 ↗
91. First-principles calculations of the high-temperature phase transformation in yttrium tantalate10.1103/PhysRevB.90.094102 ↗
92. The effect of zirconia substitution on the high-temperature transformation of the monoclinic-prime phase in yttrium tantalate10.1016/j.jeurceramsoc.2018.04.002 ↗
93. Phase stability and thermal conductivity of nanostructured tetragonal yttria-stabilized zirconia thermal barrier coatings deposited by air-plasma spraying10.1016/j.ceramint.2017.06.142 ↗
94. Phase transformations of plasma-sprayed zirconia-ceria thermal barrier coatings10.1111/j.1151-2916.2002.tb00405.x ↗
95. The influence of oxides on the performance of advanced gas turbines10.1016/j.jeurceramsoc.2007.12.023 ↗
96. Phase stability of t′-zirconia-based thermal barrier coatings: mechanistic insights10.1111/j.1551-2916.2011.04531.x ↗
97. Thermal spray yttria-stabilized zirconia phase changes during annealing10.1361/105996301770349277 ↗
98. Materials design for the next generation thermal barrier coatings10.1146/annurev.matsci.33.011403.113718 ↗
99. Sintering and creep processes in plasma-sprayed thermal barrier coatings10.1361/10599630420434 ↗
100. Sintering-induced delamination of thermal barrier coatings by gradient thermal cyclic test10.1111/jace.14713 ↗